The digital textile printing market size in the USA is estimated to be worth USD 677.8 million in 2025 and is anticipated to reach a value of USD 1,146.9 million by 2035. Sales are projected to rise at a CAGR of 5.4% over the forecast period between 2025 and 2035. The revenue generated by digital textile printing market size in the USA in 2024 was USD 649.3 million.
Digital textile printing is most applied in clothing in the USA due to its capability to produce short-run, quick, cost-effective, and high-quality custom designs. The need for personalized, on-demand apparel, especially in fashion and sportswear, makes it popular. Clothing is a fast-moving industry, requiring flexible, short-run printing capabilities. Due to these benefits of digital textile printing for clothing, the clothing industry will account for a dominant market share above 41% over the forecast period.
USA Digital Textile Printing Industry Forecast
| Attributes | Key Insights |
|---|---|
| Historical Size, 2024 | USD 649.3 million |
| Estimated Size, 2025 | USD 677.8 million |
| Projected Size, 2035 | USD 1,146.9 million |
| Value-based CAGR (2025 to 2035) | 5.4% |
Digital polyester printing is favored in the USA because polyester is the go-to fabric for high-performance sportswear, team uniforms, and custom promotional items. The fabric’s durability, quick-drying properties, and ability to hold vibrant, long-lasting prints make it ideal for large-scale, on-demand printing in these fast-paced industries. Therefore, digital polyester printing compared to other substrates will have a high market share above 53% in the coming years.
During the forecast period, the market of digital textile printing in the USA is going to experience profitable growth. It is going to create an incremental opportunity of USD 497.5 million and grow 1.8 times its current value by 2035.
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The below table presents the expected CAGR for the USA digital textile printing market over several semi-annual periods spanning from 2025 to 2035.
| Particular | Value CAGR |
|---|---|
| H1 | 4.3% (2024 to 2034) |
| H2 | 5.1% (2024 to 2034) |
| H1 | 4.8% (2025 to 2035) |
| H2 | 5.7% (2025 to 2035) |
In the first half (H1) of the decade from 2024 to 2034, the business is predicted to surge at a CAGR of 4.3%, followed by a slightly higher growth rate of 5.1% in the second half (H2) of the same decade. Moving into the subsequent period, from H1 2025 to H2 2035, the CAGR is projected to decrease slightly to 4.8% in the first half and remain relatively moderate at 5.7% in the second half. In the first half (H1) the market witnessed a decrease of 50 BPS while in the second half (H2), the market witnessed an increase of 60 BPS.
Growth of Fashion and Apparel Industry Pushes Demand for Digital Textile Printing in USA
Growth in fast fashion is a main driving force for the USA's digital textile printing market. Fast fashion brands have to rapidly create fresh, trendy designs since consumer preferences change regularly. Digital textile printing enables such brands to print smaller batches of multiple patterns without the expensive setup of screens or plates used in printing. This flexibility allows fast fashion companies to respond quickly to trends, bringing new collections into the market often.
More so, digital printing is used in many brands including Zara and H&M as a way to rapidly produce the on-demand style. Digital printing thus enables an increase in speedy production, cheaper costs, and more designs- all factors essential for survival in fast fashion. With this, the companies have used digital textile printing as an apparatus to ensure it remains competitive with the fashion pace.
Popularity of Customized Designs in Home Décor Applications Drives Demand for Digital Textile Printing
Custom designs of curtains, bedding, and upholstery are also changing the look of home decorations through digital textile printing. People more and more need these unique, individualized designs as a reflection of their personality and style. Digital printing allows for flexibility in creating intricate patterns, vibrant colors, and even custom images that traditional methods cannot easily achieve.
The technology can print on linen, cotton, or polyester, thus ensuring durability and quality. In the USA, companies like Spoonflower allow their customers to produce bespoke home decorations, such as custom pillows, bed sheets, and tablecloths, according to their design.
This pattern supports the growth of made-to-order products in order to appeal to consumers looking for unique designs for their homes without having mass-produced, run-of-the-mill alternatives. It further reduces waste and promotes sustainability in home decorations through on-demand printing.
High Equipment and Ink Costs May Hamper Growth of Digital Textile Printing Market in USA
One of the major challenges in small and medium-sized businesses in the USA is the expensive cost of digital textile printers and specialized inks. It is costly to have good digital printers, especially high-end models, with prices reaching tens of thousands of dollars for the best models.
Besides, the inks required for digital printing, especially eco-friendly and durable ones, are expensive and difficult for smaller firms to afford. Such heavy investment does not allow new entry or small-sized companies to gain a footing in the market. It may limit the penetration of digital textile printing into the USA market because of its higher initial investment.
The USA digital textile printing market recorded a CAGR of 4.2% during the historical period between 2020 and 2024. Market growth of digital textile printing in the USA was positive as it reached a value of 649.3 million in 2024 from 546.9 million in 2020.
Between 2020 and 2024, USA digital textile printing sales grew rapidly, driven by demand for custom, on-demand products and the advancement of printing technology. The rising popularity of e-commerce and fast fashion further accelerated this growth in accordance with consumer expectations for such customized goods.
Demand for digital textile printing should grow between 2025 and 2035, as consumers continue to emphasize their interest in sustainability, high-paced production cycles, and their desire for personalization. Long-term growth will continue to be fostered by technological advances and the expanding application space in home décor, fashion, and functional textiles.
Tier 1 companies comprise market leaders capturing significant market share in global market. These market leaders are characterized by high production capacity and a wide product portfolio. These market leaders are distinguished by their extensive expertise in manufacturing across multiple packaging formats and a broad geographical reach, underpinned by a robust consumer base.
They provide a wide range of series including recycling and manufacturing utilizing the latest technology and meeting the regulatory standards providing the highest quality. Prominent companies within tier 1 include Seiko Epson, Electronics For Imaging, Inc., Mimaki Engineering, Kornit Digital among others.
Tier 2 companies include mid-size players having presence in specific regions and highly influencing the local market. These are characterized by a strong presence overseas and strong market knowledge. These market players have good technology and ensure regulatory compliance but may not have advanced technology and wide global reach.
Prominent companies in tier 2 include Roland DGA Corporation, Brother Industries, Ltd., Konica Minolta Business Solutions Europe GmbH, The Ricoh Company, Ltd, HP Inc. and SPGPrints
Tier 3 includes the majority of small-scale companies operating at the local presence and serving niche markets. These companies are notably oriented towards fulfilling local market demands and are consequently classified within the tier 3 share segment.
They are small-scale players and have limited geographical reach. Tier 3, within this context, is recognized as an unorganized market, denoting a sector characterized by a lack of extensive structure and formalization when compared to organized competitors.
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The section contains information about the leading segments in the industry. In terms of printing process, direct to garment is estimated to account for a share above 42% by 2035. By ink, sublimation ink is projected to dominate by holding a share of 41.5% by the end 2035.
| Printing Process | Market Share (2035) |
|---|---|
| Direct to Garment | 42.2% |
DTG printing, in particular, is an extremely popular method in the USA due to the country's lasting preference for customized apparel, as shown by cities such as Los Angeles and New York, which prefer fashion and personalized experiences. Small business owners, independent designers, and local print shops benefit from DTG through its ability to print small runs of custom designs on demand.
This flexibility has been the major key to satisfy the increasing needs for personalized, on-demand fashion. Further, the USA's e-commerce boom, especially in platforms like Etsy and Amazon, has fueled DTG. Since its setup costs are low and the production time is fast, it allows for the rapid delivery of unique designs for a consumer-driven market in the USA that focuses on individuality and fast fashion.
| Ink | Market Share (2035) |
|---|---|
| Sublimation | 41.5% |
Digital textile printing has been applied the most for the digital printing on polyester since it is used on high scale in industries such as sportswear, fashion, and home textiles. Polyester fabric blends particularly well with sublimation inks, producing extremely vibrant and tough prints that aren't likely to fade away with time. This makes it suitable for goods such as active wear, banners, and other promotional products.
Polyester also provides a smooth surface which guarantees high-quality prints and very fast production. Furthermore, polyester is inexpensive, lightweight, and very durable which increases its application in digital printing than other sensitive materials like silk or linen.
Key players of digital textile printing industry are developing and launching new products in the market. They are integrating with different firms and extending their geographical presence. Few of them are also collaborating and partnering with local brands and start-up companies for new product development.
Key Developments in the USA Digital Textile Printing Market
In August 2024, Epson launched two new SureColor F9570 and SureColor F9570H dye-sublimation printers to produce high quality images on textiles.
Multiple printing process in the market for digital textile printing are direct to garment, dye sublimation and direct to fabric.
In terms of ink, the market for digital textile printing is segmented into sublimation, reactive, acid, direct disperse and pigment.
Digital textile printing is used for various substrates which include digital cotton printing, digital silk printing, digital rayon printing, digital linen printing, digital polyester printing and others.
End users of digital textile printing include clothing, households, and display and technical textiles.
Key cities of Northeast, Midwest, West, Southwest and Southeast are covered.
The USA digital textile printing industry is projected to witness CAGR of 5.4% between 2025 and 2035.
The USA digital textile printing industry stood at USD 649.3 million in 2024.
The USA digital textile printing industry is anticipated to reach USD 1,146.9 million by 2035 end.
Midwest is set to record a CAGR of 4.4% in assessment period.
The key players operating in the USA digital textile printing industry are include Seiko Epson, Electronics For Imaging, Inc., Mimaki Engineering, Kornit Digital among others.
| Estimated Size, 2025 | USD 3,012.5 million |
|---|---|
| Projected Size, 2035 | USD 5,602.0 million |
| Value-based CAGR (2025 to 2035) | 6.4% |
| Market Estimated Size (2023) | USD 98.4 million |
|---|---|
| Projected Market Valuation (2033) | USD 150.0 million |
| Value-based CAGR (2023 to 2033) | 4.3% |
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USA Digital Textile Printing Market
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