USA Barrier Coated Paper Market Outlook (2023 to 2033)

The USA barrier coated paper market value is set to reach USD 1,620.8 million in 2023. Over the projection period, barrier coated paper sales in the United States will rise at 4.5% CAGR. Total market size in the USA will reach USD 2,515.1 million by 2033.

The dynamic shift in the consumer consumption pattern in the food & beverages sector in the USA is boosting the online food delivery market. This in turn is elevating barrier coated paper demand.

Future Market Insights’ (FMI) new forecast predicts USA barrier coated paper sales to create an absolute incremental growth opportunity of USD 969.2 million through 2033.

Paper is likely to remain the most commonly preferred material in the market. Within paper segment, bleached paper material segment will continue to dominate the USA barrier coated paper industry. It will hold a market share of around 33% in 2033.

Consumers’ preference for cost-effective and convenient food service in the USA will fuel the demand for barrier coated paper. The USA barrier coated paper market is anticipated to expand 1.6 times the current market value during the forecast period.

Key Market Shaping Factors:

  • Rising usage of barrier coated paper for packaging applications will drive the market forward
  • Growing demand for flexible paper packaging formats will boost the USA market
  • Development of eco-friendly barrier coatings for paper & board will fuel market expansion
  • Inclination towards using bio-based materials or biomaterial coatings will create new growth prospects
  • Robust growth of e-commerce industry will generate lucrative opportunities for barrier coated paper manufacturers
  • Ban on the usage of plastic packaging will stimulate market development
  • Growing trend of using ready-to-eat food products is likely to bolster barrier coated paper sales in the USA
  • Rising demand for ready-to-eat food products will create new growth avenues for the market
  • Shift from solvent-based coatings to water-based coatings will positively impact the market

Paper packaging solutions alone cannot protect products against moisture and other factors. As a result, packaging companies apply barrier coatings on paper, resulting in the development of barrier coated paper.

Barrier coated paper is emerging as an ideal alternative to plastic ones. It allows companies to protect their products from chemicals, grease, etc. The barrier coating on paper guarantees a physical barrier against water, solvents, oils, and other substances.

Barrier coated papers not only protect sensitive products but also act as a print surface. They significantly reduce waste by eliminating the need for secondary & tertiary packaging.

Rising demand for sustainable and biodegradable coated paper across the United States is likely to boost the barrier coated paper market. Similarly, rising growing need for reducing plastic packaging usage will elevate barrier coated paper demand.

Growing popularity of bio-based coatings and recyclable barrier coatings will create lucrative revenue-generation opportunities for barrier coated paper manufacturers.

To gain profits, leading barrier coated paper manufacturing companies are constantly introducing new products to meet end user demand.

They are also aiming at developing novel barrier coatings for packaging. This includes water barrier coatings, antimicrobial coatings, and compostable barrier coatings.

Attribute Key Insights
Estimated USA Barrier Coated Paper Market Size (2023) USD 1,620.8 million
Projected United States Barrier Coated Paper Market Value (2033) USD 2,515.1 million
Value-based CAGR (2023 to 2033) 4.5%
Collective Value Share: Top 5 Companies (2022A) 25% to 30%

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2015 to 2022 USA Barrier Coated Paper Sales Outlook Compared to Demand Forecast from 2023 to 2033

The USA barrier coated paper market registered a CAGR of 2.9% from 2015 to 2022. Total market value increased from USD 1,265.9 million in 2015 to USD 1,545.9 billion by 2022.

Between 2023 and 2033, sales of paper coated papers in the USA will rise at 4.5% CAGR. By 2033, the United States barrier coated paper market size will reach USD 2,515.1 million.

Rising applications of barrier coated paper across industries such as food & beverages, electronics, pharmaceutical, etc. will drive the USA market forward.

As an attempt to reduce the use of plastics in packaging, coatings with barrier properties are applied to papers, flexible boards, or paperboards. This is done to inhibit the permeation of air, water, oil, grease, or any kind of moisture.

They can be used on food packaging paper as well as non-food packaging paper which enables them to cater to a wide range of industries.

The barrier coatings can be water-based, solvent-based, or wax-based. These coatings offer exceptional barrier properties. They are applied to the packaging surface (paper, plastic, etc.) to obtain a smooth surface for brightness, printability, and aseptic packaging while extending the shelf life of the packaged product.

Barrier coated papers are ideal for on-the-go consumers. Besides functional attributes such as easy storage, low costs, and hygiene, grab-and-go features of barrier coated paper also contribute to its increasing demand in the USA.

Key Trends Shaping the United States Barrier Coated Paper Industry

Escalating Demand for Flexible Paper Packaging Driving the USA Barrier Coated Paper Market

In recent years, flexible packaging manufacturers have started to shift from plastic to paper to reduce the impact on the environment. The growing usage of flexible paper packaging has created a need for better barrier protection in various end-use products.

Flexible paper with barrier coating is lightweight, recyclable, and biodegradable. Unlike rigid packaging, flexible barrier coated paper use 70% less paper. It also occupies a smaller space on shelves.

The barrier coated paper also provides an improved aesthetic appearance to the product, which paves the way for better product branding.

This is leading to an increased inclination towards the adoption of barrier coated paper packaging solutions over rigid packaging in primary packaging in the United States.

The extremely customizable nature and versatility of barrier coated paper for packaging will boost the USA market during the projection period.

Robust Growth of Retail Sector in the United States to Fuel Barrier Coated Paper Sales

Changing lifestyles coupled with increasing per-capita disposable incomes of consumers have boosted the growth of the retail sector in the United States. This is leading to a sharp rise in the number of modern retail stores across the country such as supermarkets, convenience stores, and hypermarkets.

In the United States, the sales for retail and food services in December 2022 alone topped USD 677 billion. Even the remote regions in the country have retail outlets which are open 24/7 which is causing an increase in the consumption of packaged foods in the United States. This in turn is bolstering sales of barrier coated papers as it is being used for packaging.

Further, the growing awareness of environmentally friendly packaged food solutions will create growth opportunities for barrier coated paper packaging products.

Ismail Sutaria
Ismail Sutaria

Principal Consultant

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Category-wise Insights

Why do Barrier Coated Paper Manufacturers Prefer Paper Over Other Materials?

Cost-effectiveness and Sustainability of Paper Makes it Appealing to Manufacturers

The paper segment is set to maintain its lead in terms of market share through 2033. The same segment will offer an incremental opportunity of USD 563.1 million during the next five years in the United States. This is due to its lightweight but sturdy nature.

Both the bleached and unbleached kraft paper sub-segments combined are set to hold more than 50% of the paper segment share.

Paper is also a greener alternative which encourages manufacturers to use it for making barrier coated paper.

Which is the Most Remunerative Application of Barrier Coated Paper in the USA?

Environmental-friendly Packaging Solutions to Present Significant Growth Opportunity

By application, the packaging segment will retain its dominance in the USA barrier coated paper industry throughout the forecast period. Substantial demand generation for barrier coated paper for a variety of food packaging applications is driving the market growth significantly.

Barrier coated papers also offer superior printing surfaces which allow manufacturers to advertise their brand as well as make their product more appealing to consumers. The target segment is forecast to offer an incremental opportunity of USD 808.0 million by the end of 2033.

Competitive Landscape

Leading barrier coated paper manufacturers are enhancing their production capacities to meet the growing demand from several industries. New paper grades are being developed in response to the need for more efficient manufacturing processes and added benefits to the packaging.

Several companies are also focusing on expanding their footprint through mergers and acquisitions. Few recent developments are as follows:

  • In September 2022, UPM-Kymmene Oyj launched recyclable and heat-sealable barrier papers specially designed for frozen and dry foods.
  • In April 2022, WestRock partnered with the Swiss Chalet Partners to introduce a recyclable paperboard packaging solution in Canada which is intended to minimize the utilization of plastic containers by 31 million units per year in the country.
  • In April 2021, a new product named ‘PurposeFil’ packaging paper was introduced by Ahlstrom-Munksjo Oyj. This new product provides sustainable packaging solutions, especially for the e-commerce industry.

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Scope of the Report

Attribute Details
Estimated Market Value (2023) USD 1,620.8 million
Projected Market Value (2033) USD 2,515.1 million
Anticipated Growth Rate (2023 to 2033) 4.5% CAGR
Historical Data 2015 to 2022
Forecast Period 2023 to 2033
Quantitative Units Revenue in USD Billion, Volume in ‘000 Tonnes and CAGR from 2023 to 2033
Report Coverage Revenue Forecast, Volume Forecast, Company Ranking, Competitive Landscape, Growth Factors, Trends and Pricing Analysis
Segments Covered Coating Type, Material, Application, End Use, Country
Key Companies Profiled UPM-Kymmene Oyj; Sappi Limited; WestRock Company; Ahlstrom-Munksjö Oyj; Atlantic Coated Papers Ltd; Dunn Paper Company; BPM Inc.; Holland Manufacturing Co.; Plastic Coated Papers, Inc.; Billerudkorsnas AB; Cortec Corporation; Gascogne Group; Transcendia; PG Paper Company Ltd; Sierra Coating Technologies LLC; Atlantic Coated Paper; Mondi Group PLC; Toppan Packaging Solutions; Twin Rivers Paper Co. Inc.; DS Smith; The Griff Network; PaperTec Inc.; Robert Wilson Paper Corporation; EMI Specialty Papers; Loparex; Cheever Specialty Paper & Film

USA Barrier Coated Paper Market Segmentation

By Material:

  • Paper
    • Bleached Kraft Paper
    • Unbleached Kraft Paper
    • Plastic Lamination Paper
    • Coated Paper
    • Uncoated Paper (Including Machine Glazed Paper)
  • Plastic
    • Polyethylene (PE)
    • Polypropylene (PP)
    • Polyvinylidene dichloride (PVDC)
    • Polyethylene Terephthalate (PET)
    • Bio-based Plastic
      • Polysaccharides
      • Polylactic Acid (PLA)
      • Polybutylene Succinate (PBS)
      • Polyhydroxyalkanoates (PHA)
    • Ethylene Vinyl Alcohol (EVOH)
    • Polyamide (PA)
  • Wax
  • Aluminum Oxides (AlOx) & Silicon Oxides (SiOx)

By Coating Type:

  • Water-based Coating
  • Solvent-based Coating
  • Wax Coating
  • Plastic Film Lamination

By Application:

  • Packaging
    • Cups and Lid
    • Trays
    • Boxes & Cartons
    • Bags and Pouches
    • Sachets
    • Labels
    • Wraps
    • Blisters & Clamshells
    • Tapes
  • Printing

By End Use:

  • Food
    • Bakery
    • Confectionery
    • Snacks
    • Dairy
    • Spices & Condiments
    • Sauces
  • Beverages
  • Cosmetics & Personal Care
  • Pharmaceuticals
  • Building & Construction
  • Electrical & Electronics
  • Tobacco Packaging
  • Other Consumer Goods (Agriculture, Automotive, Home Care, etc.)

Frequently Asked Questions

What is the Growth Potential of the Market?

The growth potential of the market is 4.5% through 2033.

What is the Market Size of the USA Barrier Coated Paper Market?

The market is estimated to be USD 1,620.8 million in 2023.

What is the Projected Size of the Market by 2033?

The global is likely to reach USD 2,515.1 million by 2033.

How was the Historical Performance of the Market?

From 2018 to 2022, the market recorded a growth of 2.9%.

Which is the Top Trend in the USA Barrier Coated Paper Market?

Flexible paper packaging and robust growth in the retail sector.

Table of Content
	1. Executive Summary
	2. Market Overview
	3. Key Market Trends
	4. Market Demand (in Value USD Billion) Analysis 2015 to 2022 and Forecast, 2023 to 2033
	5. Market Background
	6. Market Analysis 2015 to 2022 and Forecast 2023 to 2033, by Material Type
		6.1. Paper
			6.1.1. Bleached Kraft Paper
			6.1.2. Unbleached Kraft Paper
			6.1.3. Plastic Lamination Paper
			6.1.4. Coated Paper
			6.1.5. Uncoated Paper (Including Machine Glazed Paper)
		6.2. Plastic
			6.2.1. Polyethylene (PE)
			6.2.2. Polypropylene (PP)
			6.2.3. Polyvinylidene dichloride (PVDC)
			6.2.4. Polyethylene Terephthalate (PET)
			6.2.5. Bio-based Plastic
				6.2.5.1. Polysaccharides
				6.2.5.2. Polylactic Acid (PLA)
				6.2.5.3. Polybutylene Succinate (PBS)
				6.2.5.4. Polyhydroxyalkanoates (PHA)
			6.2.6. Ethylene Vinyl Alcohol (EVOH)
			6.2.7. Polyamide (PA)
		6.3. Wax
		6.4. Aluminum Oxides (AlOx) & Silicon Oxides (SiOx)
	7. Market Analysis 2015 to 2022 and Forecast 2023 to 2033, by Coating Type
		7.1. Water-based Coating
		7.2. Solvent-based Coating
		7.3. Wax Coating
		7.4. Plastic Film Lamination
	8. Market Analysis 2015 to 2022 and Forecast 2023 to 2033, by Application
		8.1. Packaging
			8.1.1. Cups and Lid
			8.1.2. Trays
			8.1.3. Boxes & Cartons
			8.1.4. Bags and Pouches
			8.1.5. Sachets
			8.1.6. Labels
			8.1.7. Wraps
			8.1.8. Blisters & Clamshells
			8.1.9. Tapes
		8.2. Printing
	9. Market Analysis 2015 to 2022 and Forecast 2023 to 2033, by End Use
		9.1. Food
			9.1.1. Bakery
			9.1.2. Confectionery
			9.1.3. Snacks
			9.1.4. Dairy
			9.1.5. Spices & Condiments
			9.1.6. Sauces
		9.2. Beverages
		9.3. Cosmetics & Personal Care
		9.4. Pharmaceuticals
		9.5. Building & Construction
		9.6. Electrical & Electronics
		9.7. Tobacco Packaging
		9.8. Other Consumer Goods (Agriculture, Automotive, Home Care, etc.)
	10. Market Analysis 2015 to 2022 and Forecast 2023 to 2033
	11. Market Structure Analysis
	12. Competition Analysis
		12.1. Sappi Limited
		12.2. WestRock Company
		12.3. Ahlstrom-Munksjo Oyj
		12.4. UPM-Kymmene Oyj
		12.5. Sierra Coating Technologies LLC
		12.6. Atlantic Coated Papers Ltd.
		12.7. Dunn Paper Company
		12.8. BPM Inc.
		12.9. Holland Manufacturing Co.
		12.10. Plastic Coated Papers, Inc.
		12.11. Billerud AB
		12.12. Cortec Corporation
		12.13. Gascogne Group
		12.14. Transcendia
		12.15. PG Paper Company Ltd
		12.16. Atlantic Coated Paper
		12.17. Mondi Group PLC
		12.18. Toppan Packaging Solutions
		12.19. Twin Rivers Paper Co. Inc.
		12.20. DS Smith
		12.21. The Griff Network
		12.22. PaperTec Inc.
		12.23. Robert Wilson Paper Corporation
		12.24. EMI Specialty Papers
		12.25. Loparex
		12.26. Cheever Specialty Paper & Film
	13. Assumptions and Acronyms Used
	14. Research Methodology
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