Thermoformed Containers Market Outlook (2023 to 2033)

As per the latest market research conducted by FMI, the global thermoformed containers market is expected to record a CAGR of 4.6% from 2023 to 2033. In 2023, the market size is projected to reach USD 19.9 billion. By 2033, the valuation is anticipated to reach USD 31.6 billion.

Key Factors that Might Propel the Market Growth are:

  • The value provided in terms of cost.
  • The potential for recycling.
  • Surging usage of packaged food.

Thermoformed containers are products made using a thermoforming process where the closed-cell foams or rigid plastics are heated to a pliable temperature. These are molded using pressure and vacuum forming techniques for the desired shape.

These containers are gaining popularity owing to attributes such as lightweight, durability, water resistance, cost-effectiveness, and reusability. On account of this, the containers such as clamshells, blisters, trays & lids, and bowls are being adopted across diverse industries. Such factors are expected to surge the thermoformed containers market growth.

The consumption of packaged food and beverage products such as fresh fruits, vegetables, meat, dry fruits, and beverages has been experiencing an exponential surge. Rapid urbanization, which has led to changes in usage patterns can be attributed as the main factor.

There has been a surging demand for ready-to-eat and drink products owing to the fast-paced lifestyle, especially across developing countries such as China and India. This has created strong demand for lightweight, recyclable, and reusable packaging solutions. Such factors might increase the adoption of thermoformed containers during the forecast period.

Hence, leading players in the market are increasingly focusing on mergers and acquisitions to expand their production capacity and product portfolio. For instance, in 2018, Universal Plastics Group, a leading provider of packaging solutions announced the acquisition of Kintz Plastic to expand its production capacity.

North America is projected to be the leading market for thermoformed containers. The existence of an organized food sector is one of the key factors, which has led to the growth of the thermoformed food containers market. There is also a high consumption of packaged food, which has led to the increased application of thermoformed packaging.

As per CAGR, Asia Pacific is anticipated to hold the dominant position. Rapid urbanization, coupled with a sedentary lifestyle which has led to shifting consumption patterns is expected to increase sales.

Attributes Value
Thermoformed Containers Market Value (2022) USD 19 billion
Thermoformed Containers Market Expected Value (2023) USD 19.9 billion
Thermoformed Containers Market Forecast Value (2033) USD 31.6 billion
Thermoformed Containers Market Expected CAGR (2023 to 2033) 4.6%

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Comparison of the Historical CAGR (2018 to 2022) with the Anticipated CAGR (2023 to 2033)

Demand in the global thermoformed containers market recorded a CAGR of 4.4% during the historical period. As per the report, the market is projected to record a CAGR of 4.6% during the forecast period.

Particularly in the healthcare industry, thermoformed containers have become more widely used. As a result, producers in the healthcare industry are investing heavily in the market for thermoformed plastic containers. This is due to its ability to help with properly disposing of waste.

Short-term (2023 to 2026): The market might take advantage of the booming electronics sector during this period. Electronics manufacturers are searching for safe methods for disposing of E-waste because it can also lead to radiation issues.

Medium-term (2026 to 2029): This period is expected to be driven by the growth of the personal care market. The manufacturers are making use of products of different shapes and sizes. Thermoforming packaging helps in preserving the products that are manufactured by these industries. These thermoform containers are also sturdy, which helps while handling fragile cosmetics.

Long-term (2029 to 2033): We might witness certain technological upgrades in the market during this period. Due to the potential focus on boosting production rates, manufacturers may invest more in technological issues. In order to increase capacity, we may therefore see the use of technologies like IoT.

Country-wise Insights

Region North America
Country United States
CAGR (2023 to 2033) 3.5%
Region Europe
Country Germany
CAGR (2023 to 2033) 3.6%
Region Europe
Country France
CAGR (2023 to 2033) 2.7%
Region Asia Pacific
Country China
CAGR (2023 to 2033) 6.5%
Region Asia Pacific
Country India
CAGR (2023 to 2033) 7.2%

Why is the United States Market Witnessing High Demand?

The United States is projected to dominate North America, which is expected to account for nearly 37.8% of the total market share in 2023.

Attributes Details
United States Market Expected Size (2033) USD 4.9 billion
United States Market Absolute Dollar Growth USD 1.4 billion
CAGR % 2018 to 2022 3.1%

Surging demand for durable packaging solutions is expected to spur sales. A growing trend of pursuing artistic activities such as painting is compelling manufacturers to launch trendy and consumer-convenient solutions such as paint trays and others. This has consequently led to the growth of thermoformed trays market.

For instance, in 2020, LINDAR Corp., a leading plastic thermoforming manufacturer, launched a new range of thermoformed PAINTWELL products. These included paint trays, heavy gauge plastic parts, and paint tray liners. A slew of such product launches is estimated to bolster the sales of thermoformed plastic trays in the United States.

What are the Factors Driving the Market in Germany?

Germany is anticipated to emerge as a lucrative market for thermoformed containers in Europe over the forecast period.

Attributes Details
Germany Market Expected Size (2033) USD 2.1 billion
Germany Market Absolute Dollar Growth USD 617.5 million
CAGR % 2018 to 2022 4.1%

A rapid shift in customer preference towards novel blister packaging from traditional bottles is spurring demand in the pharmaceutical industry. These containers protect medications from oxygen and moisture, as a result of which the pharmaceutical players are investing millions in thermoformed packaging trays market.

Also, ease of transportation and low cost of thermoformed blister packaging encourage industry players to adopt this solution. Driven by the growing adoption of thermoformed blisters in Germany, the Europe market is projected to account for nearly 28% of the total market share.

How is the China Market Faring?

China is estimated to account for a significant share in Asia Pacific excluding Japan’s thermoformed containers market through 2033. Asia Pacific may hold 33.6% of the total market share in 2023.

Attributes Details
China Market Expected Size (2033) USD 6.1 billion
China Market Absolute Dollar Growth USD 2.9 billion
CAGR % 2018 to 2022 5.6%

Demand for single-serve packaging solutions such as clamshell packaging is rapidly increasing, owing to the rising consumption of on-the-go food and beverage products in China. This in turn is propelling sales in the market.

Besides, the introduction of Modified Atmosphere Packaging (MAP) containers for increasing the shelf-life of food products is expected to increase the demand.

Statistics for France and India

Attributes Details
France Market Expected Size (2033) USD 1.2 billion
France Market Absolute Dollar Growth USD 284.6 million
CAGR % 2018 to 2022 2.3%
Attributes Details
India Market Expected Size (2033) USD 3.5 billion
India Market Absolute Dollar Growth USD 1.7 billion
CAGR % 2018 to 2022 6.8%
Ismail Sutaria
Ismail Sutaria

Principal Consultant

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Segmentation Insights

Segment Product Type
Attributes Cups and Bowls
CAGR % 2018 to 2022 5.1%
CAGR % 2023 to 2033 4.7%
Segment Material Type
Attributes Polyethylene
CAGR % 2018 to 2022 4.2%
CAGR % 2023 to 2033 3.8%

Which Material Type is expected to be Highly Preferred?

Based on the material type, the polyethylene segment is expected to account for nearly 3 out of 10 sales over the forecast period.

The adoption of polyethylene is gaining traction across the packaging industry, owing to its characteristics such as high durability and flexibility. They also display resistance to moisture, odors, and stains. Attributed to this, the surging usage of polyethylene for manufacturing thermoformed clamshells, blisters, and other packaging solutions is anticipated to drive growth.

Which Product Type is projected to hold the Leading Market Share?

The cups and bowls segment is expected to hold the leading market share during the forecast period. The surging beverage market is expected to increase the segment’s market share. The manufacturers from the beverage segment are also looking for solutions to avoid spilling of the beverages.

The producers rely upon the thermoformed containers' affordability, which has assisted the businesses in cost-cutting.

Why are Blisters Gaining Popularity in the Market?

The rapid expansion of the pharmaceutical industry is expected to surge market growth. The introduction of novel thermoformed blisters packaging solutions is expected to propel growth. These come with better sustainability, advanced technology integration, and enhanced protective features, which may augment the growth across the segment.

Which is the Leading End use Segment in the Market?

In terms of end use, the food & beverage segment is expected to account for 42.4% of the thermoformed containers in 2023.

The introduction of easily recyclable, printable, and food & beverage application-specific containers is fueling sales of thermoformed containers in the segment. Also, the growing demand for packaged and on-the-go food products due to the fast-paced lifestyle of consumers is driving growth across the segment.

Start-ups Focus on delivering Sustainable Packaging Solutions

The start-ups have been producing sustainable, zero-waste packaging solutions. The packaging costs are lowered as they have been making use of the pay-per-use model. The customers are provided with an option to choose SwapBox packaging at checkout. The consumers have two weeks to return the SwapBox to the designated drop-off location.

Spruce: Spruce has been offering refillable cleaning products. The non-toxic and chemical free cleaning products are available in refill packs, to which customers need to add water. The Aluminum-based ‘Eternity Bottle’ lasts over 100 fills. This drastically reduces the amount of plastic waste sent to landfills. In July 2022, Spruce raised USD 26 million in the Series B round from Fitz Gate Ventures and 6 others.

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Manufacturers focus on Organic Growth: Bootstrapping remains Highly Preferred

Manufacturers have invested a significant amount of money in such facilities as a result of the increased need for manufacturing facilities in regions with enormous potential. Since that they offer environmentally friendly means of protecting white goods, these are anticipated to open up a lot of options. Sonoco added a new factory in Türkiye in November 2022 to enhance Sonoplast Cornerpost Production.

Important Developments in the Market:

  • In December 2022, Sonoco was ranked gold by EcoVadis in 2022 for a second consecutive year.
  • In January 2023, Berry and Coca-Cola collaborated to implement tethered caps in the EU market.

Dominant Players in the Market

Company Description
DS Smith DS Smith is the leading provider of sustainable packaging solutions, paper products, and recycling services. Over the past 80 years, the company has grown dramatically, along with its services and areas of expertise. DS Smith operates in 30 different countries and has been employing over 30,000 people. Owing to the skills and knowledge of its employees, the company is able to provide strategic support to its customers across the entire packaging supply cycle.
Berry Berry has been partnering with customers to bring innovative solutions that meet the needs of some of the rapidly growing markets. All this is done while harnessing the strength of its people around the world to help customers and communities achieve sustainability goals. From rural communities to metropolitan areas, Berry is committed to having a positive impact within the manufacturing and innovation center communities.
Sonoco Sonoco has believed in bringing more to packaging. The integrated packaging solutions have helped define brand personalities, create unique customer experiences, and enhance the quality of products and quality of life for people around the world. The company’s purpose has been revolving around ‘Better Packaging, Better Life’. Sonoco expects its suppliers to place a strong emphasis on quality, service, cost savings, innovative solutions, and technology.

The Thermoformed Containers Market Segmentation

By Material Type:

  • Polypropylene
  • Polyethylene
  • Polyvinyl Chloride
  • Polystyrene

By Product Type:

  • Blisters
  • Clamshells
  • Cups & Bowls
  • Trays & Lids

By End-Use:

  • Food & Beverages
  • Pharmaceuticals
  • Cosmetics & Personal Care
  • Home Care Products
  • Electronics & Electrical

By Region:

  • North America
  • Latin America
  • Europe
  • Asia Pacific excluding Japan
  • Japan
  • The Middle East and Africa

Frequently Asked Questions

What is the Expected Value of the Thermoformed Containers Market in 2023?

The thermoformed containers market is likely to be valued at USD 19.9 billion in 2023.

How was the Thermoformed Containers Market’s Historical Performance?

The thermoformed containers market rose at a 4.4% CAGR from 2018 to 2022.

Which is the Top Product Type Segment in the Thermoformed Containers Market?

Cups and bowls will remain preferred in the thermoformed containers market.

What is the Expected Thermoformed Containers Market Value in the United States by 2033?

The United States is estimated to reach a valuation of USD 4.9 billion by 2033.

Who are the Leading Thermoformed Containers Market Players?

DS Smith, Berry, and Sonoco are the leading market players.

Table of Content
	1. Executive Summary | Thermoformed Containers Market
	2. Market Overview
	3. Market Background
	4. Global Market Analysis 2017 to 2022 and Forecast, 2023 to 2033
	5. Global Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Product Type
		5.1. Blisters
		5.2. Clamshells
		5.3. Cups & Bowls
		5.4. Trays & Lids
	6. Global Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Material Type
		6.1. Polyethylene
		6.2. Polypropylene
		6.3. Polyvinyl Chloride
		6.4. Polystyrene
		6.5. Other Material Types
	7. Global Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By End Use
		7.1. Food & Beverages
		7.2. Pharmaceuticals
		7.3. Cosmetics & Personal Care
		7.4. Homecare Products
		7.5. Electronics & Electricals
		7.6. Others
	8. Global Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Region
		8.1. North America
		8.2. Latin America
		8.3. Europe
		8.4. Asia Pacific Excluding Japan
		8.5. Japan
		8.6. Middle East and Africa
	9. North America Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Country
	10. Latin America Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Country
	11. Europe Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Country
	12. Asia Pacific Excluding Japan Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Country
	13. Japan Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Country
	14. Middle East and Africa Market Analysis 2017 to 2022 and Forecast 2023 to 2033, By Country
	15. Key Countries Market Analysis
	16. Market Structure Analysis
	17. Competition Analysis
		17.1. Sonoco Products Company
		17.2. DS Smith plc
		17.3. Berry Global Group
		17.4. Huhtamaki Oyj.
		17.5. Silgan Holdings Inc.
		17.6. Pöppelmann GmbH & Co. KG
		17.7. Universal Plastics Corporation
		17.8. Pactiv LLC
		17.9. Lindar Corporation
		17.10. Sinclair & Rush, Inc.
		17.11. Winpak Limited
		17.12. Anchor Packaging Inc.
		17.13. Tray Pak Corporation
		17.14. Display Pack Inc
	18. Assumptions & Acronyms Used
	19. Research Methodology
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