The terminal automation is expected to grow steadily from 2025 onward, driven by the adoption of IoT-based monitoring solutions and enhanced cybersecurity for automated terminals. The terminal automation market is projected to reach USD 7.99 billion by 2025-end and is expected to grow at a CAGR of 4.1%, reaching approximately USD 11.95 billion by 2035.
Companies are increasingly transforming legacy systems into AI-driven, integrated automation platforms in the oil & gas and chemical industries. Several major port industry players have launched digital twin solutions to optimize terminal performance by minimizing downtime and enhancing predictive maintenance. However, supply chain disruptions and fluctuating crude oil prices posed short-term challenges, causing slight delays in project rollouts.
Looking forward to 2025, the industry will experience significant growth due to the increasing demand for cloud-based automation solutions and AI-powered asset management. The stricter enforcement of environmental and safety regulations by governments and regulatory authorities worldwide is driving the adoption of automation technologies in hazardous material handling.
Technology trends like automation using 5G, blockchain-powered transaction security, and artificial intelligence for predictive analytics will reshape industry dynamics in 2025 and beyond. The growing demand for sustainable energy storage terminals will drive further investment in the industry, while the expansion of LNG terminals will fuel additional growth.
Industry Forecast Table
| Metric | Value |
|---|---|
| Industry Size (2025E) | USD 7.99 billion |
| Industry Value (2035F) | USD 11.95 billion |
| CAGR (2025 to 2035) | 4.1% |
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Compliance with Safety Regulations: Among the "critical" priorities for 85% of stakeholders all over the globe was obedience to occupational safety and emergency signaling regulations.
Reliability:
78% are concerned about durable, long-standing, high-visibility, and hard-wearing devices made for industrial and emergency use.
Regional Variation:
Regional Adoption Trends:
Contrasting Views Regarding Converging ROI
While 73% of USA stakeholders considered automation 'worth the investment,' only 35% of Japanese respondents focused on single alarm units due to cost concerns.
Consensus:
Polycarbonate Enclosures-62% worldwide prefer this material owing to its weathering, durability, and electrical insulation properties.
Regional Variance:
Shared Challenges:
86% of respondents mentioned increasing material and semiconductor prices as the biggest concern.
Regional Differences:
Manufacturers:
Distributors:
End-Users (Industrial Operators)
Alignment:
72% of worldwide manufacturers intend to invest in smart safety devices.
Divergence:
High Consensus:
Cost pressures, durability, and safety compliance are global issues.
Key Variances:
Strategic Insight:
A uniform approach will not yield success. Adjusting to the disparate sets of regional industries is a prerequisite for successful penetration:
| Countries | Government Regulations & Mandatory Certifications |
|---|---|
| United States | OSHA (Occupational Safety and Health Administration) and NFPA (National Fire Protection Association) standards drive automated systems in hazardous industries. API 2350 is a must for terminals regarding overfill prevention. EPA regulations are driving a push to control emissions from fuel storage terminals. |
| United Kingdom | Major Accident Control (MAC) regulations govern the safety of chemical and fuel terminals. With Brexit, CE marking was replaced with UKCA marking as a compliance requirement for automated hardware. HSE (Health and Safety Executive) assesses a risk for automated terminals. |
| France | Equipment that operates in explosive atmospheres is required to meet ATEX (Atmosphères Explosibles) certification. The French Environmental Code promotes automating the LS, in turn reducing emissions produced in terminals. |
| Germany | TA Luft (Technische Anleitung zur Reinhaltung der Luft) mandates automation to achieve emission reductions. Process control safety in automation is governed by DIN 19250 and 19251. In the end, explosion-proof or flameproof automation comes with ATEX certification. The Federation Immission Control Act [BImSchG] enacts automation for air pollution control. |
| Italy | Under Italian Law 105/2015, the SEVESO III Regulations call for automated safety systems. To make sure that these systems are used correctly, UNI EN 61511 (Functional Safety for Process Industries) sets the rules for automated safety loops in terminal automation. CE marking is still required to satisfy compliance. |
| South Korea | KOSHA (Korea Occupational Safety and Health Agency) regulates the safety of industrial automation in dangerous locations. For electrical and automation devices, the KC (Korea Certification) Mark is required. AoM (automated emission monitoring) is in line with MOE (Ministry of Environment) policies. |
| Japan | The Japanese Industrial Safety and Health Law, which certifies PSE (Product Safety Electrical Appliance & Material) for industrial automation systems, encourages the automation of smart terminals. |
| China | Automation machinery requires CCC (China Compulsory Certification). The regulations of the MIIT (Ministry of Industry and Information Technology) encourage the digitalization of smart terminal solutions. MRC, in accordance with Hazardous Chemical Safety Law, provides for the automation of fuel handling and storage. |
| Australia & New Zealand | AS/NZS 61508 (Functional Safety Standard) requires automation of safety-critical industrial processes. The WorkSafe Australia legislation encourages terminals to adopt automated emergency shutdown systems. Hazardous environments require ATEX and IECEx certification. Environmental compliance under EPA Australia guidelines requires automation. |
| India | One of the key requirements for fuel terminal digitalization is PESO (Petroleum and Explosives Safety Organization) certification. IS 14489-BIS: Industrial Automation Safety OISD (Oil Industry Safety Directorate) norms govern terminal safety automation. Emissions Control Automation Driven by CPCB Norms. |
The terminal automation industry in the US is projected to witness a healthy CAGR of 4.8%, owing to stringent OSHA and NFPA regulations that make automation an imperative for safety compliance. The more industrial IoT (IIoT), AI-driven automation, and cybersecurity become increasingly the driving forces changing the sector.
The increasing need for API 2350-compliant overfill and EPA-regulated emissions control fuels the industry's growth. There has been an uptake of smart terminals, cloud-based monitoring, and edge computing as part of the Industry 4.0 push.
Short-term growth may be hampered by semiconductor supply chain disruptions and high capital investments. The integration of 5G-enabled automation is an emerging trend shaping the future of the industry.
The UK industry will expand at a CAGR of 3.9%, just below the global average, driven by UKCA certification requirements post-Brexit and stringent COMAH (Control of Major Accident Hazards) regulations. Sustainable automation and energy efficiency initiatives are accelerating due to energy transition policies in the oil, gas, and chemical sectors.
New opportunities are emerging in hydrogen storage automation. However, challenges remain, including regulatory uncertainty post-Brexit and the high implementation costs of advanced automation technologies. As companies look to boost efficiency and minimize downtime, the need for AI-based predictive maintenance and remote monitoring solutions will increase.
The France smart terminal solutions industry is growing at a CAGR of 4.0%, supported by SEVESO III compliance mandates and demand for ATEX certification for explosion-proof automation. The government's push toward industrial digitization and green energy policies is fuelling the demand for energy-efficient automation.
Investing in smart refinery automation and hydrogen fuel storage terminals solves EU climate policy. Despite the high automation costs and regulations, there is a growing interest in IoT control systems and AI-enabled fault detection of shifting systems. There is growing interest in investing in industrial automation cybersecurity to protect critical infrastructure.
The BImSchG emissions control law, TA Luft air quality regulations, and ATEX certifications will drive growth in Germany's industry at a CAGR of 4.5%. The nation’s stringent functional safety (DIN 19250 / 19251) regulations urge industries in the nation to adopt AI-based monitoring, automatic safety loops, and live data analytics.
The deployment of 5G-enabled smart terminals is growing rapidly; investments in new energy storage terminals are ramping up. Supply chain constraints for high-tech automation components, however, present a challenge. Automated safety and environmental sustainability are Germany’s strengths, and they will be the horsepower that drives industry growth in the next decade.
The terminal automation industry in Italy is expected to move with a CAGR of 3.8%, largely driven by SEVESO III compliance, functional safety standards (UNI EN 61511), and European Union sustainability directives. Government pushes for automation in LNG, biofuels, and hydrogen storage terminals are creating new opportunities. But there are hurdles in technology, including aging infrastructure, which would render retrofitting an expensive endeavor. CE certification obligations continue to be a significant compliance issue.
SCADA-based automation and cloud-driven monitoring systems are gaining traction. The demand for integrated alarm systems with IoT is growing at a considerable pace, but the overall growth of this sector is slightly hampered due to economic slowdown and high implementation costs.
Based on KOSHA's industrial safety automation and MOE emissions regulations, South Korea's automated facility management industry is expected to grow at a CAGR of 4.3%. The majority of industrial sectors do not have room to spare for automation, and the need for compact and space-efficient automation solutions is forceful.
The country is at the forefront of 5G-enabled industrial automation, promoting the adoption of smart terminals. The country provides KC Mark certification for safety standards compliance and invests in AI-driven predictive maintenance. But the need for a large capital investment and a preference for traditional alarm systems in some sectors slow adoption. South Korea is also expanding automation in LNG and hydrogen fuel terminals, supporting the long-term growth of the clean energy sector.
Japan's terminal automation industry is expected to register a CAGR of 3.6% through 2032, led by Japanese Industrial Safety and Health Laws, PSE certification requirements, and METI-supported smart factory initiatives. Japan, despite being a tech leader, has been slow to adopt IoT-supported automation due to the high costs and a preference for legacy systems.
But outdated infrastructure and a dwindling workforce are driving industries toward automated maintenance and predictive analytics. There is growing investment in robotic automation for hazardous terminals. Transitioning to hydrogen fuel automation fits with Japan’s green energy initiatives, but conservative industrial investment prevents the transition from going rapidly.
China is expected to register the highest CAGR of 5.2%, driven by an aggressive push for industrial automation, AI-powered control systems, and cloud-based monitoring. Rising energy demand has led to heavy investments in automated terminals for LNG, crude oil, and chemicals.
However, concerns around data security, intellectual property rights, and supply chain dependencies persist. The adoption of smart terminals, leveraging 5G, edge computing, and AI-driven predictive maintenance, is reshaping industry dynamics. Government subsidies further stimulate this development.
Steady growth of 4.1% CAGR continues across Australia and New Zealand owing to AS/NZS 61508 functional safety standards requirements, emissions regulations enforced by the EPA, and WorkSafe Australia industrial safety laws. However, in mining and fuel storage terminals, IECEx-certified explosion-proof automation remains a critical requirement.
Satellite-based SCADA systems are becoming popular for remote site automation due to geographical constraints. High implementation costs stymie growth, but favourable government incentives directed at green energy terminal automation are broadening opportunities in LNG and hydrogen storage. Automated firefighting and emergency alert systems will also be used at hazardous terminals in Australia.
The terminal automation industry in India is projected to grow at a CAGR of 4.7% on the back of PESO-mandated safety automation at terminals, OISD standards for operating fuel terminals, and CPCB’s new emissions control norms. The government’s push for smart city projects and Make in India initiatives is catalysing the adoption of automated fuel storage and transportation terminals.
But high upfront costs, scarce domestic R&D, and fragmented regulations create roadblocks. Investment in cloud-based SCADA, IoT-enabled alarm systems, and AI-driven predictive maintenance is increasing. Government subsidies for automating clean energy infrastructure, along with the growing automation of LNG, biofuel, and hydrogen storage terminals, further propel the industry.
Control systems primarily drive the terminal automation sector because they are essential for driving efficiency, enhancing safety, and offering real-time control of operations. The role of SCADA, PLCs, and DCS is growing as companies seek to automate processes, minimize operator involvement, and adhere to strict regulatory requirements.
And, as fears of cyberattacks and physical safety threats rise, security solutions are also in great demand. AI-based surveillance, biometric access control, and encrypted communications networks are being used to secure terminal operations.
Tank gauging systems are increasingly becoming popular in oil, gas, and chemical storage as automating technology is gradually replacing manual measurement due to the need for accurate inventory management and leak detection.
In high-hazard environments, tank loading zones are becoming a preferred target for automation to drive throughput, increase safety, and meet emissions targets. At the same time, AI-assisted analytics, cloud integrations, and digital twins are changing terminal automation by making it possible for predictive maintenance, remote monitoring, and the best use of assets.
SCADA, along with AI-powered analytics and cybersecurity infrastructure solutions, is now becoming an essential part of refining, LNG terminals, and fuel depots worldwide. The chemical segment is emerging as the fastest-growing segment with the advent of automated gauging, leak detection, and security measures that ensure the safe handling of poisonous chemicals. There is a strict focus on pollution control and adherence to safety measures, including emissions control and compliance with safety regulations.
Manufacturers in the chemical industry are essentially required to implement real-time monitoring and artificial intelligence-based alarm systems. The operations and management of machinery at marine terminals made a big difference in the overall power generation equipment and terminals made possible by computer systems.
This included equipment for pharmaceuticals, food and drinks, and other needed safe material handling and storage. The increasing demand for terminal automation is conducted deeply as the trend of renewable energy promotes automation applications in hydrogen storage and biofuel terminals as well.
| 2020 to 2024 | 2025 to 2035 |
|---|---|
| Industry growth remained consistent due to increased adoption of automation in oil and gas storage terminals. | Industries are accelerating their digital transformation and integrating AI, which is driving the rapid rise. |
| Components were starved as COVID-19 disrupted supply chains and delayed projects. | Supply chains are reopening in phases, with increased investment in automation to prevent future disruptions. |
| The regulatory pressure increased along with the increasing adoption of safety and security solutions. | In response to strict regulations worldwide, demand for advanced automation solutions will increase. |
| The implementation of IoT- and AI-based monitoring was still in a nascent stage. | Widespread deployment of AI, predictive analytics, and edge computing for real-time decision-making. |
| The industry heavily relies on legacy control systems and is gradually transitioning to SCADA and DCS. | Full-blown automation systems with in-cloud system management become the norm. |
| The rise of digitalization has led to greater cyber threats, raising security concerns and driving higher investment in cybersecurity. | These developments will make advanced cybersecurity frameworks, encryption, and AI-driven security solutions critical. |
| Growth was propelled by mature industries such as North America and Europe. | Adoption is expected to outpace the developed world, starting in emerging industries such as Asia-Pacific, the Middle East, and Latin America. |
The terminal automation industry belongs to the group known as the industrial control systems and automation industry, which is part of the process automation sector in industries such as oil & gas, chemicals, and bulk materials storage.
At the same time, macroeconomic factors such as global energy demand, industrial digitalization, regulatory policies, and technological transformation significantly influence this sector. New high-tech infrastructure that is smart, IoT-based, and driven by AI-enabled analytics is transforming the way terminals are managed, bringing greater efficiency and safety.
Adoption is accelerating, underpinned by growth in emerging economies as well as investments in energy security and supply chain resilience. Geopolitical tensions, volatile oil prices, and supply chain disruptions pose challenges to the industry.
While the drive for sustainability and emissions reduction is encouraging automation adoption in alternative energy storage, strong regulatory frameworks across the globe ensure consistent long-term development. With the rising need for cost reduction and operational efficiency across industries, automation is progressively becoming a vital part of terminal operations, fueling the industry growth significantly.
The key players in the terminal automation industry compete on price strategies, technology advancements, partnerships, and global reach. Companies invest in AI-driven automation, IoT-based monitoring, and cybersecurity enhancements to differentiate their products. Pricing is another key aspect, as firms provide scalable solutions for the requirements of both large players and mid-sized operators.
Strategic partnerships between energy companies, software companies, and commercial industrial IoT players spur industry penetration. Companies are focusing on establishing local manufacturing facilities and service centers to strengthen their presence in emerging markets. Overall, mergers and acquisitions and digitalization drives are fundamental to improving industry position and achieving long-term growth.
Honeywell International Inc.
Emerson Electric Co.
Siemens AG
Yokogawa Electric Corporation
ABB Ltd.
Rockwell Automation, Inc.
Schneider Electric SE
The year 2024 brought significant advances and strategic moves from key stakeholders in terminal automation. Honeywell International Inc. introduced its next-gen terminal automation system with real-time analytics and AI-based predictive maintenance capability. This move aims to streamline operations and reduce downtime at oil and gas terminals. It also deepened its partnerships with energy giants to set up these systems worldwide.
Emerson Electric Co. dominated the news with its acquisition of a leading software company specializing in terminal management systems. This Q1 2024 confirmed acquisition expands the company's digital-based strengths while furthering its advanced position in the European sphere. We expect the USD 29 billion acquisition to conclude by the end of 2024, subject to regulatory approval
Siemens AG introduced a new digital twin solution for terminal automation that allows operators to run and optimize terminal operations in real-time. The innovation has been particularly popular in the Asia-Pacific region, with Siemens being a successful bidder for a host of high-profile contracts.
Japan's major LNG terminal successfully adopts the OpreX Terminal Operations Solution of Yokogawa Electric Corporation. This implementation is a standout achievement for Yokogawa, as the system demonstrates its potential for making operations easier and safer.
ABB Ltd. introduced a new robotics solution for automated container handling in ports and terminals. ABB has been focusing on automating logistics and supply chain operations. A major European port has already piloted it, and it should see wider adoption in 2025.
Rockwell Automation, Inc. expanded its terminal automation business with a strategic alliance with a leading logistics firm. The collaboration focuses on how connected enterprise solutions can boost efficiency and reduce costs for terminal operations.
Schneider Electric SE (OTC: SBGSF) has advanced its sustainability efforts with its latest terminal energy management system. Integrated into the EcoStruxure platform, the system aims to reduce carbon emissions and limit energy use. Schneider Electric also announced that it had signed a deal with a major port operator to deploy the system across multiple terminals around the world.
Opportunities for growth in the terminal automation space are in AI-based predictive maintenance, edge computing for real-time decision-making, and blockchain-based supply chain transparency. Businesses must prioritize the integration of advanced analytics and digital twin technology to maximize operational efficiency and minimize downtime.
Expanding into renewable energy terminals, including hydrogen and biofuel storage, can open new revenue streams as sustainability laws drive industries toward cleaner options. Southeast Asia, the Middle East, and Africa's emerging industries have untapped opportunities, driven by increasing industrial automation demand and infrastructure upgradation initiatives.
Stakeholders must place cybersecurity at the top of automation system priorities, as growing digitalization makes terminals vulnerable to cyber attacks. Investment in modular and scalable solutions will enable companies to cater to both small and large industrial terminals with adaptable adoption strategies.
Collaborations with IoT providers and cloud computing companies can speed up technology integration, while riding regulatory changes in energy security and environmental compliance will give a competitive advantage in long-term industry positioning.
The industry is experiencing growing regulatory compliance, a need for real-time monitoring, and an evolution in AI and IoT.
AI allows predictive maintenance, improves security, and maximizes operational efficiency.
Oil & gas, chemicals, and renewable energy sectors are leading in automation investments, driven by efficiency and sustainability goals.
It safeguards vital infrastructure from cyber attacks and provides data integrity.
They enjoy increased efficiency, lowered operating expenses, and improved compliance with safety.
The industry is segmented into control systems, security systems, tank gauging system, tank loading area and software
It is segmented into oil & gas, chemical and others
It is fragmented among North America, Latin America, Europe, Asia Pacific, Middle East and Africa
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Terminal Automation Market
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