Smart Mining Market

Smart Mining Market Outlook (2023 to 2033)

The global smart mining market revenue is set to reach US$ 13,919.5 million in 2023 and it is expected to surpass US$ 40,365.1 million by 2033. Furthermore, with the rapid growth of the mining industry and increasing adoption of automation in mining processes, the overall demand for smart mining is projected to develop at a prolific CAGR of 11.2% between 2023 and 2033.

The smart mining sector presently constitutes around 8% of the overall mining equipment market. The integration of smart mining into mining operations is poised to gain even greater significance during the forecast period. This heightened importance stems from evolving paradigms within the mining business landscape, amplified safety prerequisites, and the imperative for impeccably informed decision-making procedures.

Wireless mining sensor networks mark a recent advancement in mine surveillance. They maintain constant vigilance over geological and geo-mechanical factors in underground mines. These networks assess potential safety and productivity risks. These risks can emerge from rapid changes or deviations beyond safe limits. Modern underground mining operations use various geotechnical and similar monitoring devices for this purpose.

The integration of artificial intelligence into mining operations instigates a transformative shift, pivoting from a people-centric approach to a process-centric one. This evolution is characterized by AI-empowered intelligent mining, a catalyst that refines the supply chain dynamics. Noteworthy features encompass real-time tracking of shipments, prognosticative mine maintenance, astute inventory management, and beyond. Consequently, the amalgamation of automated mining equipment and advanced mining analytics platforms orchestrates a seamless digital integration of the mining process. The outcome is a streamlined operational landscape that mitigates intricacies and amplifies the acumen of decision-making endeavors.

The infusion of IoT technology is reshaping the landscape of the mining sector, poised to be a pivotal driver in nurturing the expansion of the smart mining market. In the digital era, technology is fundamentally reshaping business operations. IoT solutions are gaining traction across asset-intensive sectors such as utilities, oil and gas, energy, manufacturing, and construction. Their purpose is to enhance efficiency and curtail expenses.

While technologies like AI, machine learning, drones, etc. are being used in the mining industry, IoT addresses the industry's fundamental problems and helps mining organizations increase productivity and reduce operational costs.

IoT is a disruptive technology because it is accessible and makes use of cutting-edge sensor technologies, edge computing, numerous connectivity networks, big data technology platforms, raw data processing, and interactive visualization. The internet of things reduces waste, ensures accuracy in risk and real-time data analysis, and assists in making sound decisions in the mining industry.

The smart mining market is set to ride the wave of escalating IoT integration within the mining sector. This integration is poised to yield benefits spanning performance elevation, predictive maintenance, cost optimization, and enhanced safety measures. Consequently, this trend is paving the way for rewarding avenues of growth, positioning smart mining vendors in a favorable light.

As far as the region is concerned, North America is expected to remain at the epicenter of the smart mining market during the forecast period. The region captured a substantial 26.5% share of the global market, while Europe closely trailed behind with a 23.2% stake. Increasing investments in new mining projects, a growing focus on improving workers’ safety during mining, and the high adoption of advanced technologies are fueling market growth in North America.

The exponential growth in the use of IoT, AI, and big data, the adoption of autonomous mining equipment, rising environmental and safety concerns, and the need for real-time data are a few of the key factors driving the South Asia & Pacific region's demand for the smart mining market.

2018 to 2022 Smart Mining Demand Outlook Compared to 2023 to 2033 Forecast

The smart mining market is anticipated to develop at 11.1% CAGR during the forecast period (2023 to 2033), in comparison to the 9.1% CAGR registered during the historical period of 2018 to 2022.

One of the key reasons for this market growth is that in smart mines, IoT sensors and gadgets are used to automatically collect enormous amounts of correct data. In addition to being able to gather enormous volumes of data, machine learning and artificial intelligence (AI) can be used to perform computations and interpret the findings automatically.

In traditional mining operations, data is gathered on-site and then transported to the main office for processing. This could take a while, particularly if the job site is in a rural area. To accommodate big data sets and automatically transfer data through secure high-capacity connections at low latency, smart mining operations use high-speed private cellular communication.

The requirement for smart mining technologies such as mining analytics platforms has surged on a higher scale for providing enhanced new capabilities for planning, analyzing, and maintenance of mining operations. Thus, sustainable mining automation solutions help in increasing energy efficiency, productivity, and safety in the mines.

There has been a noticeable rise in mining accidents. This trend is accompanied by a growing urgency to enhance the safety of workers during mining operations. This force is expected to propel the expansion of the smart mining market significantly.

Key Trends Driving the Global Smart Mining Market

Integrating Data Management & Analytics in Mining Industry to Facilitate Growth

Mining is a capital-intensive industry that necessitates maximum asset utilization and throughput. One of the precious resources in mining is data. Massive amounts of useful data are produced daily by automated drills, trucks, conveyors, ships, and trains. Several companies are enhancing the security and productivity of their operations by fusing this data with intelligent analytics, AI, machine learning, and mining automation.

Mining firms may unlock instant value and boost their bottom line by gathering and utilizing big data from numerous data sources, analyzing it with modern data analytics, and implementing the results. The mining sector can improve productivity, reduce operational inefficiencies, and react to risks more effectively with trustworthy data.

The employment of big data analytics and BDM (big data management) in mining also results in the development of an intelligent infrastructure that advances over time. Thus, analytics is anticipated to be a key factor in improving asset usage, increasing productivity, and addressing delays in material flow.

Sudip Saha

Principal Consultant

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Country-wise Insights

Rising Adoption of Smart Mining Technologies Driving Market in China

The smart mining market in China is predicted to grow by 3.5X during the forecast period of 2023 and 2033, making it one of the lucrative markets across East Asia. Growth in China’s smart mining market is driven by the booming mining industry and the increasing adoption of advanced technologies in mining processes.

The economy heavily depends on the mining sector in China. The country is the world's leading producer of coal, steel, rare earth elements, lead, zinc, aluminum, tin, tungsten, magnesium, and other metallic minerals, in addition to being a significant user of many important mineral resources.

In April 2023, the National Energy Administration of China issued a directive urging coal-producing regions and companies to expedite the integration of 'smart-mining' technologies. This strategic move entails the deployment of such technologies across over 1,000 active coal mining sites, encompassing a remarkable aggregate annual coal production capacity of over 620 million tons.

To improve productivity, reduce costs, and enhance workers' safety, there has been a sharp increase in the adoption of smart mining solutions across China. For instance, as per the State Council of the People’s Republic of China, the number of pieces of machinery equipped with smart mining technologies reached 494 at the end of 2020 and this number is expected to further surge during the upcoming years.

The market's expansion is further fueled by the nation's increasing embrace of interconnected technologies such as big data, AI, and strategic collaborations. These initiatives are geared toward establishing a mining sector that is both sustainable and safety-conscious.

Rapid Surge in Mining Accidents Pushing Demand in the United States

The smart mining market in the United States is undergoing a favorable phase of growth, primarily attributed to the incorporation of interconnected technologies within the mining domain. In recent times, the mining industry in the United States has witnessed a transformative shift driven by the integration of cutting-edge technologies. The introduction of connected technologies ushered in a new era of mining operations. These technologies have redefined the traditional mining landscape by infusing it with efficiency, precision, and safety.

The United States' reputation as a technological powerhouse has played a fundamental role in shaping this evolution. Rapid technical advancements, such as digitalization, automation, and electrification in the mining industry sector have given the United States a competitive edge in the global landscape. Large investments in AI and ML are also contributing to the United States market dominance, which has transformed the mining sector. As a result, the smart mining market is experiencing an upswing, propelled by the convergence of innovation and industry.

Metals and other minerals are critical raw materials in the construction and chemical industries, as well as in the production of everyday electronics and consumer goods in the United States. Increasing demand for these materials has compelled the government to invest more and more in new mining projects and the trend is likely to continue during the assessment period. This, in turn, is likely to generate lucrative growth prospects for the smart mining market in the country.

The escalation in the frequency of mining accidents and the unfortunate rise in mining-related fatalities are emerging as pivotal catalysts driving the demand for smart mining technologies within the country. According to the National Mining Association, the total number of USA mining fatalities reached around 25 in 2020. This pressing need for enhanced safety measures and operational efficiency has spurred the implementation of innovative solutions across the mining sector.

Increasing Penetration of Digitalization in Mining Industry Fueling Sales in India

India is anticipated to grow by 5.6X during the forecast period of 2023 to 2033. A pivotal driving force behind this anticipated expansion is the swift-paced growth of India's mining industry itself. As the nation continues to harness its abundant natural resources and mineral reserves, the mining sector is emerging as a key player in India's economic narrative. Simultaneously, intelligent monitoring and safety systems contribute to safeguarding workers in a proactive manner.

India's mining landscape has been witnessing a significant transformation in recent years, marked by advancements in technology, regulatory reforms, and strategic investments. The rising penetration of digitalization in the mining industry is also generating high demand for smart mining solutions in the country.

Over the last few years, India has seen an exponential increase in digitalization in the mining industry. The integration of AI and machine learning within India's mining industry offers valuable insights. These insights include a notable increase in mining operations. Additionally, there is an improvement in cost competitiveness, all of which is achieved alongside the establishment of sustainable operational frameworks.

The Indian government is also taking steps to accelerate the deployment of contemporary technologies for integration with mining projects to address the growing need of reducing dry fuel imports while minimizing lengthy implementation operations. This is likely to positively influence the smart mining market over the next ten years.

Category-wise Insights

Load Haul Dump to Remain the Highly Sought-after Automated Equipment

The load haul dump segment has established its prominence in the market given its fundamental character in enhancing operational efficiency and safety within mining operations. One of the primary reasons for the load haul dump segment's predominant position is its ability to streamline mining operations through automation and remote control functionalities. This technological advancement leads to an increase in productivity as it enables operators to manage machinery from a safe distance. This, in turn, minimizes potential risks and hazards. The incorporation of advanced sensors and real-time data analysis further augments the load haul dump segment's impact.

In addition to operational efficiency, the load haul dump segment significantly contributes to a safer mining environment. Its remote operation capabilities mitigate the exposure of workers to potentially hazardous conditions. It reduces the likelihood of accidents and ensuring the well-being of the workforce. This emphasis on safety aligns with the industry's growing focus on sustainable and responsible mining practices.

Surging Demand for Intelligent Systems in Mining Operations to Enhance Decision-making

The intelligent system segment is expected to develop considerably during the forecast period. This can be attributed to the increasing adoption of intelligent systems by mining companies to make better decisions during mining, enhance productivity, lower costs, and improve worker safety.

The first three industrial revolutions were brought about by mechanization, electrification, and information technology. The mining companies are focusing on shifting from traditional models to a value-driven agile operating model for sustainable intelligent mining.

Intelligent mining systems enable mining businesses to make better-informed judgments during mining operations. This digitization boosts production and lowers costs while maintaining worker safety. Thus, there is a rise in the demand for intelligent systems in mining operations.

Demand Remains High for Analytic Solutions in the Market

The analytics solution segment is expected to develop rapidly during the forecast period. Mining companies use different data structures and systems which can lead to data integrity issues and information gaps. Mining analytics solutions help mining companies in fixing data integrity issues while providing a solid foundation for future extendibility.

There is a rapid surge in the adoption of analytics solutions by the mining industry as analytics turns mining operations' data into useful predictive insights that can be used to improve the entire process, increase the visibility of underground mining activities, and improve safety and efficiency. Thus, the growing adoption of analytics solutions is anticipated to generate significant revenues in the smart mining market during the next ten years.

Consulting Service to Generate the Maximum Revenues in Smart Mining Market

Consulting services offer multidisciplinary assistance with all elements of mine development, from exploration and feasibility to design, construction supervision, management, digital transformation, contract negotiations, operational assistance, and training. There is a rise in the adoption of consulting services as they help in increasing project efficiency and optimizing operations to generate more revenues and profits.

Competitive Landscape

Key players in the smart mining market are focused on expanding their product portfolios by launching new products and services. Besides this, they are adopting strategies such as acquisitions, partnerships, mergers, and collaborations to expand their global footprint. For instance,

• In April 2023, Minerbase introduced enhanced iterations of their ANTBOX, comprising three distinct series of mobile mining solutions catering to global miners. These series, namely A, L, and the fresh addition, T, collectively offer a streamlined and expandable approach to cryptocurrency mining. This approach results in reduced energy usage and amplified profitability for miners.
• In March 2022, Komatsu Mining Corporation inaugurated its state-of-the-art distribution center in Wacol, Brisbane. This facility not only serves as a distribution hub but also houses an Innovation Hub. Within this hub, an appealing range of interactive displays showcases the forefront of progress in mining, quarrying, and construction equipment and solutions.
• In March 2021, Hitachi Construction Machinery Co. Ltd and ABB announced a collaboration to work together and use ABB’s automation and digital solutions for Hitachi mining trucks and excavators.
• In September 2021, Komatsu introduced new machine features and a next-generation conveyor chain to help mines maximize uptime and improve productivity.
• In June 2023, Komatsu Ltd announced the acquisition of Mine Site Technologies, which is the provider of operational optimization platforms for mining. This acquisition is going to help Komatsu to assist customers in developing digital ecosystems by providing real-time insights and warnings, voice and communication technologies, software solutions, a solid network infrastructure, and wireless and geospatial technologies.
• In October 2021, Proterra Inc. and Komatsu announced a new collaboration to electrify next-generation underground mining machines using Proterra’s battery technology.

IBM, Schneider, and Komatsu Leading at the Forefront of Digital Revolution in Smart Mining

The mining sector has witnessed the penetration of smart technologies and solutions over the last few years and the trend is likely to continue during the upcoming period. Smart mining is now a key focus area for both legacy miners and modern tech companies who are assisting these legacy players in getting familiarized with digitalization. For instance, IBM, a leading software company, 2023, unveiled its Mine-to-Ship optimization program, which aims to help mining companies optimize their use of resources, boost productivity, and cut costs.

The United States-based company is going after the natural resources market, which is seeing more exploration in the metals, oil, and gas sectors. Integrated mining firms can improve their supply chain operations by using the company's optimization technology, which optimizes each supply chain component

The company is also focusing on partnering with leading players to benefit from mutual technical know-how. For instance, IBM Global Services intend to train 10,000 consultants worldwide on Celonis as part of the agreement both companies signed in 2023. With the agreement, Celonis is going to gain access to IBM's sizable marketing and consulting division and gain a thorough grasp of a technology that is at the forefront of the workflow automation movement.

The use of blockchain technologies is growing in various industries, and the mining sector is also witnessing an increased proliferation of this technology. To capitalize on this technology, IBM announced in 2019 that it is going to be partnering with MineHub Technologies, Inc. to employ blockchain technology. This aims to help the company enhance operational efficiencies, logistics, and finance while lowering costs throughout the supply chain for high-value mineral concentrates. Similarly, in June Shell and IBM teamed up to accelerate digitalization in the mining industry

Schneider Electric, a leading name in the smart mining space, is capitalizing on IOT and other new-age technologies to consolidate its position. For instance, in 2023, the company announced it is going to be introducing EcoStruxureTM for Mining, Minerals, and Metals, a new system architecture that enables businesses to easily connect, gather data, analyze it, and take action on it in real-time to enhance safety, efficiency, reliability, and sustainability.

The mining, cement, steel, and glass industries are under immense pressure to adapt process workflow to reduce their carbon footprint, while also increasing throughput and optimizing value chain efficiency. As a result, they are adopting various smart solutions offered by leading companies like Schneider Electric.

Komatsu, another leading player in the smart mining space, is focusing on meeting the evolving needs of its end-users. For instance, to better meet the needs of its international clientele, Komatsu announced in 2019 that its mining business sectors are going to be merged, and the name of the new entity is going to be Modular Mining.

The new mining technology solutions team is going to bring together professionals from all of its divisions to concentrate on the rapid evolution of technology. The Modular Mining brand is part of this new business unit; it is a Komatsu technology brand that specializes in real-time digital products that are adaptable to all types of machinery. As a result of this transition, the Argus and Pegasus products formerly offered under the MineWare name is going to now fall under the Modular Mining umbrella. The new Mining Technology Solutions team now includes all former workers of MineWare and Modular Mining.

Scope of Report

Smart Mining Market by Category

By Automated Equipment:

• Driller & Breaker
• Load Haul Dump
• Mining Excavator
• Robotic Truck
• Other Automated Equipment

By Component:

• Hardware
• Intelligent System
• RFID Tag and Sensor
• Other Hardware

By Solution:

• Data & Operation Management Software
• Analytics Solution
• Connectivity Platform

By Services:

• Engineering & Maintenance Service
• Consulting Service
• Product Training Service
• Implementation & Integration Service

By Region:

• North America
• Latin America
• Europe
• East Asia
• South Asia & Pacific
• Middle East and Africa (MEA)