The market size of sachet packaging is estimated to be worth USD 9.8 billion in 2025 and is anticipated to reach a value of USD 16.9 billion by 2035. Sales are projected to rise at a CAGR of 5.6% over the forecast period between 2025 and 2035. The revenue generated by sachet packaging in 2024 was USD 9.4 billion.
Sachet packaging has very high usage in the food and beverages industry. Food and beverage will capture over 46.7% of the sachet packaging market by 2035. It maintains beverage quality, taste, freshness, and carbonation. Its attractive appearance. Additionally, it is environmentally sustainable, thus seeking the attention of eco-conscious customers.
Sachet Packaging Industry Forecast
| Attributes | Key Insights |
|---|---|
| Historical Size, 2024 | USD 9.4 billion |
| Estimated Size, 2025 | USD 9.8 billion |
| Projected Size, 2035 | USD 16.9 billion |
| Value-based CAGR (2025 to 2035) | 5.6% |
In the packaging machinery, sachet packaging solutions with vertical form fill seal (VFFS) machines are likely to account for over 69.8% of the market share over the forecast period. It is in the trace of the design of energy-efficient vertical form fill seal (VFFS) machines that the sachet packaging options sing with efficiency and flexibility in the whole packaging output.
The high-speed packing, which is increasingly becoming important for increasing requirements for the single-serving format and portion-controlled items, is made automatized in producing sachets accomplished using VFFS machines and, thus, reduces the cost of labor while diminishing human errors associated with packing for a more regular and consistent packing output.
The sachet packaging market will grow with profitable prospects in the forecast period, as it is expected to offer an incremental opportunity of USD 7.5 billion and will increase 1.8 times the existing value by 2035.
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The below table presents the expected CAGR for the global sachet packaging market over several semi-annual periods spanning from 2025 to 2035.
| Particular | Value CAGR |
|---|---|
| H1 | 5.4% (2024 to 2034) |
| H2 | 5.8% (2024 to 2034) |
| H1 | 5.0% (2025 to 2035) |
| H2 | 6.2% (2025 to 2035) |
In the first half (H1) of the decade from 2024 to 2033, the business is predicted to surge at a CAGR of 5.4%, followed by a slightly higher growth rate of 5.8% in the second half (H2) of the same decade.
Moving into the subsequent period, from H1 2025 to H2 2035, the CAGR is projected to decrease slightly to 5.0% in the first half and remain relatively moderate at 6.2% in the second half. In the first half (H1) the market witnessed a decrease of 40 BPS while in the second half (H2), the market witnessed an increase of 60 BPS.
Small and Easy Packaging Demand Accelerates the Growth of Sachet Packaging
The huge consumption of small-size, hygienic, and easy packages is propelling the global industry demand very high. Cost-effectiveness in the areas of distribution and packaging has also gained sachet packaging since it reduces product waste and high demand.
Alongside this, the rapid rise of recyclable and sustainable materials employed for the manufacture of sachets creates great opportunities for market growth over the projected timeframe. The presence of key market players and their focus on innovative product launches also contribute toward propelling demand for small-size packaging.
Portable and convenient solutions for packaging have driven the market value demand. The growing demand for sachet packaging in the food and beverage sector is also one of the most significant factors creating vast opportunities for the market over the forecast period.
Sachet Affordability’s for Promotional & Sampling Usage to Promote Product Demand
Sachet packing works great for very cheap promotional arrangements to drive demand for the product. It is quite cheaper to consumers and producers alike instead of using the traditional packaging types and thus is very much of an attraction in price-sensitive markets.
The innovation in materials and technology in packaging has been beneficial in reducing production costs and, consequently, brands are now able to turn toward using sachets to effectively reach consumers in the lower-income bracket.
Sachets serve a special purpose in sampling or promoting a campaign, as they allow for the production of considerably smaller quantities of the product during introduction to the market, and distribution at little cost. Hence sachets have now become a favorite means for product sampling that is leading to increased market penetration and growth.
Alternative Packaging May Restrict Sachet Packaging
The increased focus on sustainability has manifested itself in biodegradable and compostable packaging solutions attractive to the target market segments that are differentiated as being conscious of the environment.
Such alternatives stand to take market share away from traditional sachet packaging, which is viewed as being less sustainable due to being single-use. Innovations in packaging technology have created options such as multi-chambered bags and resalable forms, making them more attractive than sachets for some products.
With increasing emphasis on time-saving utility and green aspect consumption, its alternatives limit the overall growth possible in the market for sachet packaging. Simply, the presence of many choices and a variety of innovative packaging forms can be a limitation to the growth of the sachet packaging market by turning consumer preference toward packaging solutions that provide better protection, sustainability, or ease of use.
The global sachet packaging market recorded a CAGR of 4.3% during the historical period between 2020 and 2024. Market growth of sachet packaging was positive as it reached a value of USD 9.4 billion in 2024 from USD 7.9 billion in 2020.
The sachet packaging market was witnessing steady growth between 2020 and 2024 due to the continuously increasing consumer demand for sustainable packaging. Sustainability attributes such as recyclable content, and better look, especially within the food, beverage, and cosmetics markets, helped the sale of sachet packaging better. A spurring environmental concern and the imperative need to reduce plastic waste.
In the assessment period, global demand for sachet packaging is expected to grow strongly. The drivers for this are mainly sustainability regulations, affordable, small and easy packaging with greater protection.
Tier 1 companies comprise market leaders with significant market share in global market. These market leaders are characterized by high production capacity and a wide product portfolio. These market leaders are distinguished by their extensive expertise in manufacturing across multiple packaging formats and a broad geographical reach, underpinned by a robust consumer base.
They provide a wide range of series including recycling and manufacturing utilizing the latest technology and meeting the regulatory standards providing the highest quality. Prominent companies within tier 1 include Amcor Plc, Constantia Flexibles Group GmbH, Huhtamaki Oyj, ProAmpac LLC amomng others.
Tier 2 companies include mid-size players having presence in specific regions and highly influencing the local market. These are characterized by a strong presence overseas and strong market knowledge.
These market players have good technology and ensure regulatory compliance but may not have advanced technology and wide global reach. Prominent companies in tier 2 include AE Adams (Henfield) Ltd, Paharpur 3P, RCP Ranstadt GmbH., Sharp Packaging Services, American FlexPack, Sachet Company, Ingeniería de Envasado Vertical SL, Mentpack, and Pouch Makers.
Tier 3 includes the majority of small-scale companies operating at the local presence and serving niche markets. These companies are notably oriented towards fulfilling local market demands and are consequently classified within the tier 3 share segment.
They are small-scale players and have limited geographical reach. Tier 3, within this context, is recognized as an unorganized market, denoting a sector characterized by a lack of extensive structure and formalization when compared to organized competitors.
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The section below covers the future forecast for the sachet packaging in terms of countries. Information on key countries in several parts of the globe, including North America, Latin America, East Asia, South Asia and Pacific, Western Europe, Eastern Europe and MEA is provided.
Canada is anticipated to remain at the forefront in North America, with a CAGR of 3.6% through 2035. In Europe, Spain is projected to witness a CAGR 3.3% by 2035.
| Countries | Value CAGR (2025 to 2035) |
|---|---|
| USA | 3.4% |
| Germany | 3.2% |
| China | 5.0% |
| UK | 3.0% |
| Spain | 3.3% |
| India | 5.7% |
| Canada | 3.6% |
The sachet packaging in Spain is projected to grow at a CAGR of 3.3% compared to other European countries by 2035.
The progressive consumer choice of convenience is one of the greater market factors-initiated sachet packaging in Spain. More and more people are becoming inclined to quick and easy packaging solutions, generating an increased demand for sachets in the future days. With an increase in the discretionary income of middle-class and lower-income groups, the market is expected to soar for sachet products.
The convenience, efficiency, and safe packaging are taken for granted by customers, making sachets an effective, low-cost, less-waste-generating option for packaging and delivery. High-speed expansion further bolsters the positive outlook for sachet packaging, brought about by the growth of the fast-moving consumer goods section of Spain.
Furthermore, as a result of the pandemic, there is an increment in the demand for hygienic products such as hand sanitizers usually packaged in sachets. This will be maintained even after the pandemic since people have gotten used to hygiene and convenience in their products.
The country is anticipated to record a CAGR of 5.7% during the evaluation period.
As agricultural production rises, sachet packaging provides a compact yet convenient option for packaging these products to ease portioning and help reduce waste. This is most attractive for small-scale farmers and home gardeners, enabling them to use just the right amount without excess, which is also helpful for them.
Sachets protect products from such environmental conditions as moisture and light thus ensuring that they are in the best possible condition when they get to consumers. The other advantage associated with sachets is that they are both light and space-efficient, thus saving costs associated with storage and transportation that makes them a good bet for farmers who want to maximize profit margins.
Given the increasing awareness of sustainable development, sachets can also be produced using eco-friendly materials, making them even more attractive to conscious consumers who want to buy green products.
The section contains information about the leading segments in the industry. In terms of material, plastic is estimated to account for a share of 73.40% by 2035. By end use formats, food & beverages packaging is projected to dominate by holding a share of 46.7% by the end 2035.
| Material | Plastic |
|---|---|
| Market Share (2035) | 73.40% |
Among multiple material ranges, Plastic is expected to lead the material segment in the market of sachet packaging and attain a market share of 73.40% during the forecast period.
Plastic is always going to be the one conquering the sachet category, as most of the manufacturers use these. Polyethylene terephthalate is one very widely used plastic for making sachets, as it lends itself to all kinds of barrier properties and strength.
Most of the things that plastic does are much more versatile: they're flexible, hard, lightweight, and durable. This is really what helps fuel that segment. The increasing use of sachet pouches for single-use items and travel and trial packs adds to the segment development of plastic packaging. In addition, the printability of plastic is a very important aspect of brand promotion and marketing, thus making it the most preferred material by sachet packaging manufacturers.
Not only does plastic have a very strong tensile strength in comparison to other plastics, but it also can be used in sachets that can withstand handling and transportation. Therefore, functionality and branding potential, as well as the consumer demand for convenience, wields a strong position for plastics, primarily plastic, in the sachet packaging segment.
| End Use Format | Food & Beverages Packaging |
|---|---|
| Market Share (2035) | 46.7% |
Food & beverages packaging among other end users are estimated to lead the sachet packaging market share of 46.7% until 2035.
Sachet packaging makes it easier for a brand to install creative and innovative brand experiences for the customer. Consumers today place even greater importance on convenience and sustainability, hence recyclable sachet packaging made from eco-friendly material is becoming more convenient and appealing sachet packaging has been seen as an area of growth within the food and beverage market.
It not only caters to individual consumers for convenience and portability but also offers advantages to manufacturers and retailers. Sachet packs are sealed airtight therefore freshness and efficacy are ensured for these products, which customers consume for the nutritional benefits they provide.
Key players of sachet packaging industry are developing and launching new products in the market. They are integrating with different firms and extending their geographical presence. Few of them are also collaborating and partnering with local brands and start-up companies for new product development.
Key Developments in Sachet Packaging Market
In terms of material, the market of sachet packaging is divided into plastic, aluminum and paper.
In terms of pack size, the market of sachet packaging is segmented into for powder less than 10 gm, 10 to 20 gm, 20 to 30 gm, above 30 gm and for liquid less than 10 ml, 10 to 20 ml, 20 to 30 ml and above 30 ml.
The market of sachet packaging includes two packaging machinery namely Vertical Form Fill Seal (VFFS) machines and horizontal form fill seal (VFFS) machines.
Some of end users in the market of sachet packaging include food & beverages packaging, pharmaceutical products packaging, personal care & cosmetic products packaging, household products packaging, agricultural products packaging.
Key countries of North America, Latin America, East Asia, South Asia and Pacific, Western Europe, Eastern Europe, Middle East and Africa are covered.
The sachet packaging industry is projected to witness CAGR of 5.6% between 2025 and 2035.
The global sachet packaging industry stood at USD 9.4 billion in 2024.
Global sachet packaging industry is anticipated to reach USD 16.9 billion by 2035 end.
South Asia & Pacific is set to record a CAGR of 5.7% in assessment period.
The key players operating in the sachet packaging industry are Amcor Plc, Constantia Flexibles Group GmbH, Huhtamaki Oyj, ProAmpac LLC amomng others.
| Estimated Size, 2024 | USD 611.7 million |
|---|---|
| Projected Size, 2034 | USD 822.4 million |
| Value-based CAGR (2024 to 2034) | 3.0% |
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Sachet Packaging Market
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