Robotic Palletizers & De-Palletizers Market Outlook 2023 to 2033

The robotic palletizers & de-palletizers market is expected to strengthen its boundaries at a steady CAGR of 4.7% during the forecast period. The market is expected to hold a share of USD 2.53 billion in 2023 while it is anticipated to cross a value of USD 4.0 billion by 2033.

The research report on the robotic palletizers & de-Palletizers market explains that the high penetration of automation in industries is fuelling the demand for robotic palletizers. The properties like enhanced handling of high-SKU counts and aligning the multi-line operations have pushed end users to choose robotic palletizers & de-palletizers over conventional ones. However, both types have their pros and cons, the robotic palletizers work efficiently and are good at manipulating the product while turning boxes for display. There are other palletizer & depalletizer applications significantly used in the packaging line. Robotic systems are semi- and fully automatic robotic systems that are greatly taking over the manual picking processes as they can be applied in extreme climatic conditions with maximum speed and accuracy.

The robotic palletizers & de-palletizers market outlook states that the increased level of safety with a small number of sprains, strains, tears, and overexertion provided by robotic system are garnering market growth. High demand for robotic palletizers and de-palletizers is due to the factors like increased productivity, better product handling, limited operating costs, and improved workplace safety. The palletizers are helpful as they work 24/7 if maintained properly. Also, the pre-programed robots with enhanced sensors and camera tracking help increasing the overall productivity at a packaging line. Furthermore, the increased number of manufacturing, distribution, and fulfillment plants are also gaining traction for the robotic palletizers & de-palletizers market.

Attributes Details
Robotic Palletizers & De-Palletizers Market CAGR (2023 to 2033) 4.7%
Robotic Palletizers & De-Palletizers Market Size (2023) USD 2.53 billion
Robotic Palletizers & De-Palletizers Market Size (2033) USD 4.0 billion

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How is the Future Outlook (2023 to 2033) for Robotic Palletizers & De-Palletizers Market in Comparison to the Historical Pattern (2018 to 2022)? 

Short-term Growth (2023 to 2026): During this period, Consistent demand for robotic palletizers & de-palletizers for tracking logistics of both - industrial and non-industrial applications uplifts market growth. The market is expected to hold USD 2.53 billion in 2023 while it is anticipated to reach USD 2.94 billion by 2026

Mid-term Growth (2026 to 2029): This period’s growth is likely to be attributed to the planned sustainable and efficient automation of packaging products. South Asia & East Asia are anticipated to dominate with a market value share of almost 48% in the global robotic palletizers & de-palletizers market by the year 2030. From USD 2.94 in 2026, the market is expected to land at a value of USD 3.48 billion in 2029.

Long-term Growth (2029 to 2033): Growing focus on increasing productivity and efficient operability are likely to garner the market growth. Furthermore, new companies with AI integration and the addition of machine learning are likely to fuel the demand. Thus, the robotic palletizers & de-palletizers market is anticipated to thrive at a steady CAGR of 4.7% between 2023 and 2033.

What’s to drive the Demand for Robotic Palletizers & De-Palletizers?

High Operational Efficiency to Drive the Demand

Manual palletizing is not feasible for large or heavy pallet loads. Also, the probability of mishandling pallets leading to the destruction of products is very high. Furthermore, several allowances are desired by the laborers for job satisfaction and productive working. All these factors lead to the low pace of operation when done manually.

Robotic palletizers and de-palletizers overcome the majority of disadvantages of manual palletizing and de-palletizing, and prove to be a highly productive and economic industrial solution in the long run, despite its high initial investment as compared to wages of labor.

Advancement in technology has reduced the requirement for frequent maintenance of the machinery. Palletizing systems are capable of operating at a high pace without making any error as compared to manual palletizing.

Robotic palletizers and de-palletizers can operate continuously all day long and handle much heavy loads. All these benefits of robotic palletizers and de-palletizers lead to highly productive performance and are therefore driving the demand for palletizing systems over conventional palletizing.

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How do Medium and Low Output Manufacturers Get Benefited?

Easy Availability of Economical Robotic Palletizers to Help

The prominent barrier to the sales of robotic palletizers used to be the high price of the advanced technology. Moreover, palletizers with high specifications cost high and exclude the requirement of medium and low-output manufacturers.

Various market players have found an opportunity in targeting the requirements oflow-output manufacturers and develop products that can render high efficiency for alow-output manufacturer, as well as catalyze the buying capability of such manufacturers. Although the demand for industrial robots in China is the high, the robot density in China is as low as 68 robots per 10,000 labors.

Millions of manufacturing and warehousing facilities in China and other countries of Asia Pacific, Latin America, and Eastern Europe countries have created a huge opportunity for the palletizers market with the increasing availability of economical palletizers. Besides, a wholly new concept of layer de-palletizing & palletizing introduced by the players is likely to also help small-scale manufacturers to achieve economical automation.

What are the Key Trends?

Shift towards Robotics from Conventional Palletizers to be the Key Trend

Conventional palletizing systems have dominated the market for ages but manufacturers are experiencing a shift toward robotics. Robotic palletizers & de-palletizers provide flexibility and the capability to palletize different stock-keeping units with minimal change over time.

Existing traditional palletizers are going old and manufacturers have been getting many requests from customers to replace traditional structures with robotics. Conventional palletizers cannot manage many stock-keeping units efficiently.

Over the past few years, packaging styles have changed dramatically. It is increasingly difficult for traditional palletizers to accommodate these new packets. To make the product more sought-after for customers, the packaging manufacturers might modifypackaging. Such modifications require versatility, a feature lacking by most obsolete traditional palletizers.

As traditional palletizers make room for robotic palletizers & de-palletizers using small robots, the process is less centralized. The move towards this configuration and a move away from the conventional configuration has already begun.

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Robotic Palletizers & De-Palletizers Market Country-wise Insights 

Regions CAGR (2023 to 2033)
The United States 3.4%
China 4.7%
India 6.6%
Germany 2.7%
Canada 4.0%

How does the United States Robotic Palletizers & De-Palletizers Market lead in terms of Market Share?

Increased Number of Manufacturing Hubs along with the Distribution and Fulfillment Facilities are Gaining Traction for the Market

The United States Market CAGR (2023 to 2033) 3.4%
The United States Market Sales Volume (2023) 2948

As per FMI’s analysis, the United States robotic palletizers & de-palletizers market is thriving at an average CAGR of 3.4% between 2023 and 2033. The market is anticipated to hold a sales volume of 2948 units in 2023. The United States was severely affected by COVID-19, which drastically hindered the usage of robotic palletizers & de-palletizers between March 2020 and September 2021.

Moderate shutdowns in production plants coupled with labor strikes and job cuts have slowed down the growth rate for robotic palletizers & de-palletizers in the region. However, the market is getting back to normal in the post-Covid era. The high expenditure on products and services businesses is garnering the sales of robotic solutions from businesses involving a packaging line.

What makes Canada the leading market for Robotic Palletizers & De-Palletizers Solutions in North America in terms of CAGR?

The Presence of E-commerce Spaces along with the Government limiting Accidents in the Packaging line is Flourishing the Demand

Canada Market CAGR (2023 to 2033) 4.0%
Canada Market Sales Volume (2023) 896

Canada robotic palletizers & de-palletizers market thrives at a CAGR of 4.0% between 2023 and 2033 while it is anticipated to hold a sales volume of 896. Demand for robotic palletizers & de-palletizers in North America is expected to be the most prominent on a global scale. The growth is attributed to the expansion of the product line, packaging services, and e-commerce businesses. Furthermore, the restoration of manufacturing space along with extended packaging units is gaining traction in Canada market.

Why is India Considered One of the Most Lucrative Markets for Robotic Palletizers & De-Palletizers?

India Market CAGR (2023 to 2033) 6.6%
India Market Sales Volume (2023) (Units) 1947

India is another significant robotic palletizers & de-palletizers market in terms of CAGR in East Asia region. It thrives at a strong CAGR of 6.6% between 2023 and 2033 while it holds a sales volume of 1947 units in 2023.

It is expected to return to supply chain normality due to the availability of bouncing back of the production of raw materials in the region. This regional market is expected to offer potential value-creation opportunities during the forecast period. Manufacturers are seeing sizable innovation by leveraging technology, so as to re-purpose production and packaging lines quickly to deal with the demands of consumers. From that viewpoint, people are also accepting essential technology and automation more than ever before.

Category-wise Insights

Segment Top Product Type
Top Sub-segment De-palletizers
CAGR (2023 to 2033) 4.6%
CAGR (2017 to 2022) 4.7%

Easy and Efficient Unloading, Increased Imports, and a High Number of Warehouses are Flourishing the demand for De-palletizers

Based on the product, De-palletizers are estimated to thrive at a CAGR of 4.6% till the end of the forecast period. The growth is attributed to the high imports and unloading being the tricky part of any packaging line. Furthermore, the decline in the growth of palletizers is due to the consistent increase in production cost. The prominent expansion of the food & beverage and pharmaceutical industries is also expected to create new opportunities for market growth. Previously, the segment thrived at a slightly high CAGR of 4.7% between 2017 and 2022.

The Unique Selling Point: The Vision System

When a pallet of goods is delivered, upon reaching the destination, it needs to be dismantled. Robotics play a vital role in de-palletizing. Because of material changes during transit, the process turns out to be difficult.

Prior to trucking, a carton, or box may not be where it was in comparison with other items on the pallet. Products can travel around on a pallet during transit, which makes it more difficult to de-palletize because integrators have to make the work chamber more adaptive to identify where the product is located.

Integrators have to locate the kit first for de-palletizing. To locate each layer on a pallet at a time, the vision system directs the robot. To pick the case, the vision system could change its de-palletizing program. To successfully carry out de-palletizing, each layer needs to be located.

Cameras are incorporated with the vision system so that the objects are correctly selected. A vision system is used to de-palletize in warehouses and re-distribution centres, where several products are on a pallet, to make it easy to stack for delivery to the next destination.

Competition Scenario

The global robotic palletizers & de-palletizers market is consolidated in nature with key manufacturers focusing on providing tailored solutions as per the end-use industry demand. The leading manufacturers operating in the global robotic palletizers & de-palletizers market also aim at maximizing production volume, thereby expanding their reach globally and diversifying their product portfolio.

Market Developments

  • FANUC has its AI learning functionality in its robots product portfolio in collaboration with Preferred Network Inc.
  • KUKA AG has introduced its automatic palletizing and depalletizing solutions. The brand offers flexible and readily available products for system integrators. These palletizers and de-palletizers are customized, easy-to-integrate, and easy-to-operate palletizing systems.

Key Players

  • ABB Ltd.
  • Mitsubishi Electric Corporation
  • Kawasaki Heavy Industries, Ltd.
  • FANUC Corporation
  • Yaskawa Electric Corporation
  • KUKA AG
  • Krones AG
  • Brenton, LLC
  • Remtec Automation, LLC
  • DAN-Palletiser A/S
Table of Content
  • 1. Executive Summary | Robotic Palletizers & De-Palletizers Market
  • 2. Market Overview
  • 3. Market Background
  • 4. Global Market Analysis 2018 to 2022 and Forecast, 2023 to 2033
  • 5. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Product Type
    • 5.1. Boxes/Cases
    • 5.2. Bags/Sacks
    • 5.3. Bundles
    • 5.4. Others
  • 6. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Place
    • 6.1. Factories
    • 6.2. Distribution Centres
    • 6.3. Fulfilment Centres
    • 6.4. Others
  • 7. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Machine Type
    • 7.1. Articulated Robots
    • 7.2. Collaborative Robots
  • 8. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By End Use
    • 8.1. Food & Beverages
    • 8.2. Pharmaceutical
    • 8.3. Consumer Products
    • 8.4. Tracking and Logistics
    • 8.5. Industrial Packaging
  • 9. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Region
    • 9.1. North America
    • 9.2. Latin America
    • 9.3. Europe
    • 9.4. East Asia
    • 9.5. South Asia
    • 9.6. Oceania
    • 9.7. Middle East and Africa
  • 10. North America Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 11. Latin America Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 12. Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 13. East Asia Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 14. South Asia Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 15. Oceania Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 16. Middle East and Africa Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
  • 17. Key Countries Market Analysis
  • 18. Market Structure Analysis
  • 19. Competition Analysis
    • 19.1. ABB Ltd.
    • 19.2. Kawasaki Heavy Industries, Ltd.
    • 19.3. FANUC Corporation
    • 19.4. Mitsubishi Electric Corporation
    • 19.5. Yaskawa Electric Corporation
    • 19.6. KUKA AG
    • 19.7. Krones AG
    • 19.8. Brenton, LLC
    • 19.9. Remtec Automation, LLC
    • 19.10. Dan-Palletiser A/S
  • 20. Assumptions & Acronyms Used
  • 21. Research Methodology

Key Segments

By Product Type:

  • Palletizers:

    • Boxes/Cases
    • Bags/Sacks
    • Bundles
    • Others (Pails, Drums, Trays etc.)
  • De-Palletizers:

    • Boxes/Cases
    • Bags/Sacks
    • Bundles
    • Others (Pails, Drums, Trays etc.)

By Place:

  • Factories
  • Distribution Centers (DCs)
  • Fulfilment Centers (FCs)
  • Others

By Machine Type:

  • Articulated Robots
  • Collaborative Robots

By Application:

  • Food and Beverages
  • Pharmaceutical
  • Consumer Products
  • Tracking and Logistics
  • Industrial Packaging

Key Regions Covered:

  • North America
    • The United States
    • Canada
  • Latin America
    • Brazil
    • Mexico
    • Rest of Latin America
  • Europe
    • Germany
    • The United Kingdom
    • France
    • Spain
    • Russia
    • Rest of Europe
  • Japan
  • Asia Pacific excluding Japan
    • China
    • India
    • Malaysia
    • Singapore
    • Australia
    • Rest of Asia Pacific excluding Japan
  • The Middle East and Africa
    • GCC Countries
    • Israel
    • South Africa
    • Rest of the Middle East and Africa

Frequently Asked Questions

What is the Present Market Valuation?

The market is valued at USD 2.53 billion in 2023.

What Makes Canada the Leading Market in North America in terms of CAGR?

The presence of e-commerce spaces makes Canada the leading market in North America.

What is the Growth Forecast for the Market in the United States?

The market in the United States is estimated to record a 3.4% CAGR.

What is the Projected Industry Size?

The industry is estimated to reach USD 4.0 billion by 2033.

What is the Key Trend in the Market?

The shift toward robotics from conventional palletizers is the key trend.

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