The global sales of programmable logic controller is estimated to be worth USD 13,064.7 million in 2024 and are anticipated to reach a value of USD 24,157.6 million by 2034. Sales are projected to rise at a CAGR of 7.0% over the forecast period between 2024 and 2034.
The revenue generated by Programmable Logic Controller in 2023 was USD 12,308.8 million. The industry is predicted to exhibit a Y-o-Y growth of 7.0% in 2024. This projected growth indicates a value growth of nearly 2.3X from the current value over the study period
The market is growing, because of increasing automation in energy, automotive, manufacturing, and pharmaceutical industries. Key factors like Industry 4.0, smart factory initiatives, and demand for real-time process control are propelling market expansion.
Advancements in PLC technology, including integration with IoT and AI, enhance operational efficiency and predictive maintenance. The market is also impacted because of requirement regarding customizable, scalable and affordable solutions for growth.
The advantages of PLCs include their robustness in harsh environments, ease of programming, and scalability. Their modular design allows for easy expansion as system requirements grow.
End users of PLCs include industries like manufacturing, automotive, oil and gas, food processing, and utilities, where they are used for applications such as assembly line automation, equipment control, and process monitoring. PLCs enable increased efficiency, reduced downtime, and improved safety in these sectors.
| Attributes | Key Insights |
|---|---|
| Estimated Value (2024) | USD 13,064.7 million |
| Projected Size (2034) | USD 24,157.6 million |
| Value-based CAGR (2024 to 2034) | 7.0% |
The modular PLC dominates the programmable logic controller (PLC) type segment because it is easily affordable and easy to use and handle complicated task. It allows for the addition or removal of I/O modules, communication processors, and other components based on specific requirements. They can be expanded and integrated with other systems providers for industrial needs.
Advantages of modular PLCs include higher processing power, better customization options, and ease of maintenance. They are widely used in industries like automotive, manufacturing, and energy, where complex processes and future scalability are key. Features like redundancy, robust communication protocols, and high-performance processing further drive their market dominance.
On-premise deployment dominates because it is reliable, trustful, secure and operates in real-time. Industries that require high levels of control, such as manufacturing, oil and gas, and automotive, prefer on-premise deployment because they provide direct management and minimal delays in case of adversities.
These systems operate independently of external networks, reducing the risk of data breaches or downtime due to internet connectivity issues.
The primary advantages of on-premise PLCs include better data security, predictable performance, and control over system configurations. Their robust nature makes them ideal for harsh industrial environments.
On-premise PLCs provide reliability in continuous operations, supporting tasks such as production line automation, system monitoring, and real-time control without relying on cloud infrastructure or remote access.
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The rise in demand for programmable logic controller, as there is shift towards industrial automation
The inclination towards industrial automation is driving demand for programmable logic controllers (PLCs). As industries need to maintain higher efficiency and productivity, it is essential to automate the task, which includes the efficient working of machine operations, and complex processes.
They help in providing high precision, and reliability, for consistency in performance. As automation technology advances, manufacturers are replacing traditional control systems with PLCs due to their scalability, flexibility, and advanced monitoring, driving their widespread adoption across sectors like automotive, chemicals, and food processing.
Technological advancement is increasing cloud connectivity which is increasing the capability of PLC
Advancements in PLC technology have significantly enhanced their performance, making them more powerful and efficient. Innovations such as improved communication protocols, greater processing capabilities, and seamless integration with IoT devices and cloud platforms are revolutionizing their use.
These developments enable quick and simplified solutions for tackling complex tasks, setting a new standard in industrial automation. These enhancements allow PLCs to support not only traditional automation but also smart factory applications, predictive analytics, and remote monitoring.
Modern PLCs also offer greater energy efficiency, reduced downtime, and enhanced diagnostics, making them essential for industries transitioning to smart, connected environments.
Rising global awareness of sustainability and energy efficiency is driving the demand for PLCs
Rising global awareness regarding energy efficiency and the trends towards sustainability is helping in the use of PLC in every sector. They enable precise monitoring and control of energy-intensive equipment, adjusting operations to minimize energy waste and environmental impact.
By integrating with smart grids, renewable energy sources, and energy-efficient machinery, PLCs are pivotal for industries focused on sustainability, further accelerating market demand for energy-efficient automation solutions.
The integration of Programmable Logic Controllers (PLCs) with the Internet of Things (IoT) presents a significant opportunity in the automation market
The inclusion of Programmable Logic Controllers with the Internet of Things help in enhancing manufacturing processes. By connecting PLCs to IoT-enabled devices, manufacturers can avail real-time data feeds to work efficiently and help in diagnosis of any issues. The real time information helps in reducing downtime, and increasing efficiency.
IoT integration also enables remote monitoring and control, allowing for more responsive and adaptive manufacturing. As industries shift toward smart factories, this connectivity helps improve productivity, cut costs, and create more agile manufacturing environments.
The high initial cost of implementation, particularly for advanced systems with greater processing power and capabilities
For the small and medium-sized enterprises there is the need for the upfront investment in PLC hardware, software, and integration challenging. Additionally, the complexity of programming and the need for specialized technical skills to install and maintain PLC systems increases the cost of operation.
The lack of standardization in protocols and interoperability between different PLC brands also increases the challenges, as every company is offering similar product, with same features at a high cost.
The Programmable Logic Controller recorded a CAGR of 3.1% during the historical period between 2019 and 2023. The growth of Programmable Logic Controller was positive as it reached a value of USD 12308.8 million in 2023 from USD 11002.7 million in 2019.
There was a disruption in the logistics and supply chain in 2019 to 2020. Lockdowns, factory closures, and labour shortages caused delays in the production of PLC hardware and related equipment.
This resulted in longer lead times for suppliers, which, in turn, impacted manufacturers' ability to deploy or upgrade automation systems. With reduced workforce availability and manufacturing slowdowns, industries faced delays in project timelines and cost overruns.
After 2020 to 2021, there was rise in dependency over automation technologies. Many manufacturing, logistics, and food processing industries, shifted towards automation and remote monitoring solutions to maintain operations while adhering to social distancing guidelines.
PLCs, integrated with IoT and remote control capabilities, became essential in enabling these shifts, allowing businesses to streamline operations, optimize workforce efficiency, and reduce human intervention.
The pandemic has changed the mindset and led to a shift toward smarter manufacturing practices. Industries are heavily dependent on PLC for remote monitoring and most importantly in getting real-time data.
The need for resilient and flexible production environments has led companies to integrate PLCs with Industry 4.0 technologies, such as IoT and AI, to build more agile, responsive systems. This shift has positioned PLCs as critical enablers in post-pandemic recovery, fostering a sustained demand for automation solutions.
Principal Consultant
Tier 1 companies comprise players with a revenue of above USD 25 million capturing a significant share of 35 to 40% in the global market. These players are characterized by high production capacity and a wide product portfolio.
These leaders are distinguished by their extensive expertise in manufacturing and reconditioning across multiple packaging formats and a broad geographical reach, underpinned by a robust consumer base. Prominent companies within Tier 1 include Unitronics, Delta Electronics, Inc., Rockwell Automation, OMRON Corporation, and other players.
Tier 2 companies include mid-size players with revenue of below USD 25 million having a presence in specific regions and highly influencing the local industry. These are characterized by a strong presence overseas and strong industry knowledge.
These players have good technology and ensure regulatory compliance but may not have advanced technology and wide global reach. Prominent companies in tier 2 include STMicroelectronics, Graco Inc., Process Solutions, Inc. and other player.
The section below covers the industry analysis for automotive cabin air quality sensor demand in different countries. The demand analysis on key countries in several regions of the globe, including North America, Latin America, East Asia, South Asia Pacific, Western Europe, Eastern Europe, Middle East, and Africa is provided.
China will hold 76.1% in East Asia due industrial automation growth drives increased demand for PLC systems. The USA will capture 74.4% in North America thanks to growth in advanced manufacturing. Germany will lead Western Europe with 34.0% due to automated production lines.
| Countries | Value CAGR (2024 to 2034) |
|---|---|
| Brazil | 7.5% |
| India | 6.9% |
| The USA | 5.3% |
| Germany | 4.9% |
| China | 5.9% |
The sales of programmable logic controllers in China is projected to reach USD 2,896.8 million and are estimated to grow at 5.9% CAGR by 2034.
China’s rapid industrial automation growth is driving a significant increase in demand for PLC systems. As the country continues to transition towards more advanced manufacturing technologies, PLCs are crucial in automating production lines, improving efficiency, and reducing human intervention in industrial processes.
The adoption of Industry 4.0, IoT integration, and smart manufacturing initiatives in sectors like automotive, electronics, and textiles further accelerates the need for sophisticated, scalable PLC solutions in China’s evolving industrial landscape.
The sales in the USA are projected to reach USD 1,922.5 million by 2034. Over the forecast period, demand for Programmable Logic Controller in the automotive industry within the USA is predicted to grow at a 5.3% CAGR.
The growth of advanced manufacturing in the USA is driving demand for PLCs. PLCs enable the automation of complex processes, from production lines to robotics, supporting smarter, more flexible manufacturing systems. This shift towards automated solutions in sectors like automotive and electronics is fueling PLC adoption.
The sale of Programmable Logic Controller in Germany is projected to reach USD 1605.5 million and grow at a CAGR of 4.9% by 2034.
As the country leads in manufacturing innovation, particularly in sectors like automotive and industrial machinery, the need for precision, efficiency, and flexibility in production processes has increased. PLCs are essential for controlling and automating these complex production systems, enabling seamless operations, reducing downtime, and enhancing overall manufacturing efficiency.
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The section explains the growth trajectories of the leading segments in the industry. In terms of PLC type, the Modular PLC type will likely dominate and generate a share of around 66.8% in 2024.
Based on the deployment, the On-premises segment is projected to hold a major share of 49.6% in 2024. The analysis would enable potential clients to make effective business decisions for investment purposes.
| Segment | Modular PLC (PLC Type) |
|---|---|
| Value Share (2024) | 66.8% |
The modular PLC dominates the programmable logic controller (PLC) type segment because it is easy to configure and handle the complicated task. It allows for the addition or removal of I/O modules, communication processors, and other components based on specific requirements. They can be expanded and integrated with other systems providers for industrial needs.
Advantages of modular PLCs include higher processing power, better customization options, and ease of maintenance. They are widely used in industries like automotive, manufacturing, and energy, where complex processes and future scalability are key. Features like redundancy, robust communication protocols, and high-performance processing further drive their market dominance.
| Segment | On-Premise (Deployment) |
|---|---|
| Value Share (2024) | 49.6% |
On-premise deployment dominates because it is reliable, trustful, secured and real-time performance. Industries that require high levels of control, such as manufacturing, oil and gas, and automotive, prefer on-premise deployment because they provide direct management and minimal delays in case of adversities.
These systems operate independently of external networks, reducing the risk of data breaches or downtime due to internet connectivity issues.
The primary advantages of on-premise PLCs include better data security, predictable performance, and control over system configurations. Their robust nature makes them ideal for harsh industrial environments.
On-premise PLCs provide reliability in continuous operations, supporting tasks such as production line automation, system monitoring, and real-time control without relying on cloud infrastructure or remote access.
Key companies manufacturing Programmable Logic Controller slightly consolidate the market with about 35 to 40% share that are prioritizing technological advancements, integrating sustainable practices, and expanding their footprints in the region.
Customer satisfaction remains paramount, with a keen focus on tailoring machines to meet diverse industry needs. These industry leaders actively foster collaborations to stay at the forefront of innovation, ensuring their Programmable Logic Controller align with the evolving demands and maintain the highest standards of quality and adaptability.
Recent Industry Developments
The PLC Type segment is further categorized into Compact PLC, Modular PLC and Soft PLC.
The Deployment segment is classified into Cloud Based, On-premises and Hybrid.
The Application segment is categorized into Discrete Automation, Process Automation and Building Automation.
The End Use segment is categorized into Oil & Gas, Chemical & Petrochemical, Metal & Mining, Energy & Power, Automotive & Transport, General Engineering, IT & Telecommunication, Paper & Pulp and Others.
Regions considered in the study include North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia & Pacific, and the Middle East and Africa.
The Programmable Logic Controller used in automobiles were valued at USD 12,308.8 million in 2023.
The demand for Programmable Logic Controller is set to reach USD 13,064.8 million in 2024.
Shift toward industrial automation, and Technological improvement is driving the market growth.
The programmable logical controller demand is projected to reach USD 24,157.7 million by 2034.
Modular PLC are expected to lead during the forecast period.
1. Executive Summary 2. Industry Introduction, including Taxonomy and Market Definition 3. Market Trends and Success Factors, including Macro-economic Factors, Market Dynamics, and Recent Industry Developments 4. Global Market Demand Analysis 2019 to 2023 and Forecast 2024 to 2034, including Historical Analysis and Future Projections 5. Pricing Analysis 6. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034 6.1. PLC Type 6.2. Deployment 6.3. Application 6.4. End Use 7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By PLC Type 7.1. Compact PLC 7.1.1. Nano PLC 7.1.2. Micro PLC 7.2. Modular PLC 7.2.1. Small PLC 7.2.2. Medium PLC 7.2.3. Large PLC 7.3. Soft PLC 8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Deployment 8.1. Cloud Based 8.2. On-premises 8.3. Hybrid 9. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Application 9.1. Discrete Automation 9.2. Process Automation 9.3. Building Automation 10. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By End Use 10.1. Oil & Gas 10.2. Chemical & Petrochemical 10.3. Metal & Mining 10.4. Energy & Power 10.5. Automotive & Transport 10.6. General Engineering 10.7. IT & Telecommunication 10.8. Paper & Pulp 10.9. Others 11. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Region 11.1. North America 11.2. Latin America 11.3. Western Europe 11.4. Eastern Europe 11.5. East Asia 11.6. South Asia Pacific 11.7. Middle East and Africa 12. North America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 13. Latin America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 14. Western Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 15. Eastern Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 16. East Asia Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 17. South Asia Pacific Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 18. Middle East and Africa Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries 19. Sales Forecast 2024 to 2034 by PLC Type, Deployment, Application, and End Use for 30 Countries 20. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard 21. Company Profile 21.1. Unitronics 21.2. Delta Electronics, Inc 21.3. Rockwell Automation 21.4. OMRON Corporation 21.5. Infineon Technologies AG 21.6. Schneider Electric 21.7. Eaton 21.8. ABB 21.9. STMicroelectronics 21.10. Intel Corporation 21.11. Graco Inc. 21.12. KEYENCE CORPORATION 21.13. Process Solutions, Inc. 21.14. Yokogawa India Ltd. 21.15. WAGO 21.16. Emerson Electric Co. 21.17. NXP Semiconductors 21.18. Maple Systems Inc. 21.19. Mitsubishi Electric Corporation 21.20. Other Players
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Programmable Logic Controller Market
