Predictive Maintenance Market Outlook from 2024 to 2034

Integrating artificial intelligence and machine learning is taking the global predictive maintenance market to a new level. The market is slated to grow considerably, recording a CAGR of 10.9% from 2024 to 2034.

The market indicates a valuation of USD 80,200.0 million by 2034. The market is further set to reach USD 10,510.0 million in 2024. Demand for predictive maintenance recorded a y-o-y growth of 6.9% in 2023.

Attributes Key Insights
Base Value (2023) USD 9,606.03 million
Global Predictive Maintenance Market Size (2024E) USD 10,510.0 million
Predictive Maintenance Market Value (2034F) USD 80,200.0 million
Value-based CAGR (2024 to 2034) 10.9%

Compared to traditional market intelligence solutions, companies are evaluating IoT data with amazing precision, accuracy, and speed because of the use of AI and ML technologies.

Predictive maintenance provides ways to minimize the time and costs associated with repairs and maintenance while lowering unscheduled downtime of production-critical equipment. Furthermore, maintenance systems ensure that assets are constantly available and in optimal operating condition.

Increasing use of predictive maintenance in mammography, X-ray, and tomography to improve operational efficiency and decision-making skills are further set to fuel the market.

The market is propelled by increasing use in several sectors, including manufacturing, aerospace, energy, defense, and transportation. The market is also projected to grow due to increasing demand for real-time streaming analytics for data processing and analysis.

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Factors Propelling Demand

Optimizing maintenance activities by regularly monitoring equipment health and addressing minor issues is fueling demand for predictive maintenance. Growing adoption of technologies such as IoT, cloud computing, artificial intelligence, and machine learning would further increase demand and operational efficiency of predictive maintenance.

Rising demand for maintenance solutions to reduce cost & downtime and the need for real-time data analytics to process and analyze data across various industries are propelling demand.

Challenges for Companies/Manufacturers in the Market

Inadequate availability of skilled workforce with knowledge about predictive maintenance solutions is set to hinder the market. High initial costs of establishing and implementing the program, including equipment and employee training, are projected to impede the market.

Several companies face difficulty managing and analyzing the massive amounts of data required for predictive maintenance, including data collection, storage, and analysis.

Large-scale data collection, transmission, and storage inevitably raise concerns regarding security & privacy. The initiation of modern maintenance requires high capital expenditure which is set to act as a limiting factor for companies to invest in new systems.

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Opportunities in the Industry

Rising demand for efficient IT infrastructure creates opportunities for predictive maintenance solutions. Expansion of predictive maintenance solutions to healthcare devices and navigation systems for improved reliability is set to create opportunities for manufacturers.

Latest Trends in the Predictive Maintenance Market

Integrating digital twins and augmented reality (AR) are emerging technologies that enhance the visualization and simulation of maintenance scenarios. Edge computing and blockchain implementation are being increasingly used in predictive maintenance to enhance trust, transparency, and efficiency of maintenance transactions.

Implementing inspection technologies, such as infrared thermography, ultrasonic analysis, vibration monitoring, and robotic inspection to prevent equipment failures, are fueling market growth.

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2019 to 2023 Predictive Maintenance Market Growth Outlook Vs. 2024 to 2034

From 2019 to 2023, the market experienced a CAGR of 7.6%, reaching a size of USD 9,606.03 million in 2023. Demand for predictive maintenance solutions grew significantly from 2019 to 2023, propelled by adoption in the construction, transportation, energy, and healthcare industries.

Innovations in IoT sensors, AI algorithms, and cloud computing further enhanced the capabilities and accessibility of maintenance solutions. Several companies are using predictive analytics to shift from reactive scheduled maintenance to proactive, predictive strategies, improving operational efficiency and equipment reliability.

The market grew significantly from 2019 to 2023 as more organizations realized the benefits of predictive insights, preventing costly failures and providing the optimal asset lifecycle.

The market is set to rise at a CAGR of 10.9% from 2024 to 2034. The market size is projected to reach USD 80,200.0 million during the forecast period. The forecast for 2024 to 2034 shows accelerated growth caused by innovations in AI, IoT, and data analytics technologies.

Semi-annual Market Update

The table presents the projected CAGR for the market over several semi-annual periods from 2023 to 2034. In the first half (H1) of the decade from 2023 to 2033, the market is set to surge at a CAGR of 8.2%, followed by a slightly higher growth rate of 8.4% in the second half (H2) of the same decade.

Moving into the subsequent period, from H1 2024 to H2 2034, the CAGR is projected to increase to 9.6% in the first half and remain steady at 9.8% in the second half. These values offer insights into the anticipated growth trends for the market, aiding stakeholders and investors in making informed decisions regarding investments & strategies.

Particular Value CAGR
H1 8.2% (2023 to 2033)
H2 8.4% (2023 to 2033)
H1 9.6% (2024 to 2034)
H2 9.8% (2024 to 2034)

Country-wise Insights

The section below showcases the CAGRs and values of the significant countries present in predictive maintenance market. By scrutinizing themes from qualitative data of the market, the United States emerged as the leading country.

Countries Value CAGR (2024 to 2034)
United States 8.6%
Germany 6.1%
United Kingdom 4.3%

Rising Investments in Innovative Technologies Propel the United States

The United States is projected to hold a market share of 79.2% by 2024. The country is set to surge at a CAGR of 8.6% through 2034.

Increasing investments in developing technologies such as IoT, artificial intelligence, and machine learning for process manufacturing industries are set to create ample opportunities for manufacturers in the United States. Growing presence of maintenance manufacturers in the United States is also projected to fuel the market.

Booming Manufacturing Sector in Germany Contributing to Market Development

Germany is estimated to rise at a CAGR of 6.1% during the forecast period. Germany’s manufacturing sector is highly developed and technology-oriented, with a strong emphasis on manufacturing precision and control.

This makes predictive maintenance a key factor in optimizing production and reducing time implemented on the project. Improved configuration facilitates the integration of IoT sensors, data analytics systems, and AI-powered predictive protection solutions into industrial operations.

Germany is actively promoting innovation, research, and development by utilizing the latest technologies in predictive safety training. Hence, rising demand for maintenance technologies is creating a massive opportunity for various players in Germany.

Increasing Institutional Investments in the United Kingdom to Surge Sales

The United Kingdom is set to contribute a CAGR of 4.3% to the global market by 2034. Increasing awareness of the importance of customized maintenance technologies and surging institutional investments are fueling demand for maintenance services in the United Kingdom. The country, which contributes significantly to global revenue, is experiencing new opportunities due to rising industrial automation.

Category-wise Insights

The section below showcases the top segments in the market, including industry, enterprise size, and components. The manufacturing segment in terms of industry is set to rise at 7.3% CAGR through 2034. Based on enterprise size, the medium-sized enterprise segment is projected to witness a CAGR of 7.1% through 2034.

Segment Value CAGR (2024 to 2034)
Manufacturing (Industry) 7.3%
Medium-sized Enterprise (Enterprise Size) 7.1%
Software (Component) 8.5%

Software Segment is Gaining Popularity in the Market by Component

Predictive maintenance software combines powerful monitoring tools with data analytics to analyze asset performance and predict potential equipment failures. Key companies use this information to develop proactive maintenance strategies to minimize unplanned downtime.

Instead of waiting until a piece of equipment breaks down to get repaired, maintenance software automates the entire process by scheduling maintenance at the first sign of a potential mechanical problem.

This software provides data management, integration, visualization, and reporting services, enabling organizations to optimize maintenance systems, improve asset reliability, and make more data-focused decisions.

Medium-sized Enterprise Remains Popular Enterprise Size

Medium-sized enterprises are using maintenance solutions for improved asset performance, reduced uptime, and lower maintenance costs. Affordable IoT sensors and cloud-based predictive analytics platforms have made these solutions more flexible and cost-effective for medium-sized enterprises than traditional maintenance methods.

Medium-sized enterprises' scalability and flexibility in maintenance solutions align with their dynamic needs and resource constraints, contributing to significant growth in the evolving landscape.

Manufacturing Segment to Dominate the Market by Industry

The rising need for maintenance of manufacturing equipment, such as machinery, elevators, pumps, and industrial robots for reducing downtime is surging demand for predictive maintenance.

With the advent of Industry 4.0 for manufacturing, companies are using technologies to monitor and gain deeper insight into their operations in real-time to increase production efficiency and reduce costs.

With predictive maintenance, manufacturers have real-time visibility into the current state of production equipment and receive automated alerts when machines are ready for service or aren’t functioning properly.

Using data gathered from machine-mounted sensors, AI and machine learning algorithms prescribe customized maintenance schedules based on how production equipment is used.

Competitive Landscape

Leading companies are investing in research and development to enhance their product range, which is set to fuel the market. Key companies are also developing strategies to increase their global footprint, including new product launches, mergers, and acquisitions.

Leading companies invest in research and development to create sophisticated maintenance solutions that deliver improved performance, security, and scalability. They also invest in quality data management and integration capabilities to ensure accurate and reliable data collection and analysis, as high-quality data is essential for effective future planning.

The market is growing rapidly as key companies often surge into emerging areas. This diversification allows them to tap into new customer bases and support start-ups in emerging economies with their maintenance solutions.

Key Developments

  • In November 2022, Advantech, a Europe-based company, and Actility launched a new integrated AI-based solution, supporting the machine operation team in realizing machine prognostics and health management.
  • In August 2023, Honeywell, a United States-based company, introduced its Versatilis transmitters solution for condition-based monitoring of rotating equipment in various industries.
  • In 2022, Siemens, a United Kingdom-based company, acquired Senseye to broaden its portfolio in innovative predictive maintenance and asset intelligence.
  • In 2022, Microsoft, a company based in the United States, partnered with Schneider Electric, a France-based company, to offer new maintenance solutions that enhance energy management, asset performance, and operational efficiency.

Key Players Profiled

  • IBM Corporation
  • SAP
  • Siemens
  • Microsoft
  • GE
  • Robert Bosch
  • ABB
  • Schneider Electric
  • Honeywell
  • Rockwell Automation
  • Emerson
  • PTC
  • Hitachi
  • eMaint by Fluke Corporation
  • SKF

Key Coverage in the Market Report

  • Maintenance Prediction Software Market Trends, Forecast, and Analysis
  • Machine Health Management Market and Prognostic Maintenance Market Share
  • Predictive Analytics in Maintenance Market Growth Outlook
  • Maintenance Solution Market Analysis
  • Market Dynamics of Condition-based Maintenance Industry
  • Emerging Trends in Software-based Predictive Maintenance
  • Adoption of Maintenance Systems
  • Analysis of Condition-based Maintenance Industry
  • Market Dynamics of Predictive Analytics in Maintenance
  • Emerging Trends in Machine Health Management
  • Impact of predictive Maintenance Solutions on Asset Performance
  • Equipment Health Monitoring Market Growth Outlook in the United States
Table of Content
  • 1. Executive Summary
  • 2. Market Overview
  • 3. Pricing Analysis
  • 4. VC Funding Outlook
  • 5. Market Background
  • 6. Global Market Demand (in Value in USD million) Analysis 2019 to 2023 and Forecast, 2024 to 2034
  • 7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, by Component
    • 7.1. Hardware
      • 7.1.1. IoT Sensors
        • 7.1.1.1. Temperature Sensors
        • 7.1.1.2. Vibration Sensors
        • 7.1.1.3. Position Sensors
        • 7.1.1.4. Others
      • 7.1.2. IoT Gateways
      • 7.1.3. Other Devices
    • 7.2. Software
      • 7.2.1. Software
      • 7.2.2. IoT Platforms (Cloud-based)
      • 7.2.3. AI-based CMMS Software
      • 7.2.4. Other Software
    • 7.3. Services
      • 7.3.1. Professional Services
        • 7.3.1.1. Condition Monitoring Services
        • 7.3.1.2. Integration & Implementation Services
        • 7.3.1.3. Consulting & Advisory Services
        • 7.3.1.4. Support & Maintenance
      • 7.3.2. Managed Services
  • 8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, by Enterprise Size
    • 8.1. Small Offices (1 to 9 employees)
    • 8.2. Small Enterprises (10 to 99 employees)
    • 8.3. Medium-sized Enterprise (100 to 499 employees)
    • 8.4. Large Enterprises (500 to 999 employees)
    • 8.5. Very Large Enterprises (1,000+ employees)
  • 9. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, by Industry
    • 9.1. Automotive & Transportation
      • 9.1.1. Engine Health Monitoring
      • 9.1.2. Brake System Monitoring
      • 9.1.3. Battery Health Management
      • 9.1.4. Tire Health Monitoring
    • 9.2. Aerospace & Defense
      • 9.2.1. Aircraft Engine Health Monitoring
      • 9.2.2. Avionics System Monitoring
      • 9.2.3. Weapons System Monitoring
      • 9.2.4. Structural Health Monitoring
    • 9.3. Manufacturing
      • 9.3.1. Machine Health Monitoring
      • 9.3.2. Motor Health Monitoring
      • 9.3.3. Supply Chain Optimization
      • 9.3.4. Predictive Quality Control
    • 9.4. Healthcare
      • 9.4.1. Medical Imaging Equipment
      • 9.4.2. Life Support and Monitoring Devices
      • 9.4.3. Drug Delivery Systems
      • 9.4.4. Laboratory Equipment
    • 9.5. Telecommunications
      • 9.5.1. Network Equipment Health Monitoring
      • 9.5.2. Fiber Optic Cable Monitoring
      • 9.5.3. Antenna Health Monitoring
      • 9.5.4. Power System Monitoring
    • 9.6. Others
  • 10. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, by Region
    • 10.1. North America
    • 10.2. Latin America
    • 10.3. East Asia
    • 10.4. South Asia and Pacific
    • 10.5. Western Europe
    • 10.6. Eastern Europe
    • 10.7. Middle East and Africa
  • 11. North America Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 12. Latin America Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 13. South Asia and Pacific Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 14. East Asia Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 15. Western Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 16. Eastern Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 17. Middle East and Africa Market Analysis 2019 to 2023 and Forecast 2024 to 2034
  • 18. Country-wise Market Analysis
  • 19. Market Structure Analysis
  • 20. Competition Analysis
    • 20.1. IBM Corporation
    • 20.2. SAP
    • 20.3. Siemens
    • 20.4. Microsoft
    • 20.5. GE
    • 20.6. Robert Bosch
    • 20.7. ABB
    • 20.8. Schneider Electric
    • 20.9. Honeywell
    • 20.10. Rockwell Automation
    • 20.11. Emerson
    • 20.12. PTC
    • 20.13. Hitachi
    • 20.14. eMaint by Fluke Corporation
    • 20.15. Stratio
    • 20.16. Digitread Connect
    • 20.17. MachineMetrics
    • 20.18. Gastops
    • 20.19. Predictive-sigma
    • 20.20. Semiotic Labs
    • 20.21. Quadrical Ai
    • 20.22. ai-omatic solutions GmbH
    • 20.23. Predikto
    • 20.24. UptimeAI
  • 21. Assumptions and Acronyms Used
  • 22. Research Methodology

Predictive Maintenance Market Segmentation by Category

By Component:

  • Hardware
    • IoT Sensors
      • Temperature Sensors
      • Vibration Sensors
      • Position Sensors
      • Others
    • IoT Gateway
    • Others
  • Software
    • Predictive Maintenance Software
    • IoT Platforms (Cloud-based)
    • AI-based CMMS Software
    • Others
  • Services
    • Professional Services
      • Condition Monitoring Services
      • Integration & Implementation Services
      • Consulting & Advisory Services
      • Support & Maintenance
    • Managed Services

By Enterprise Size:

  • Small Offices (1 to 9 employees)
  • Small Enterprises (10 to 99 employees)
  • Medium-sized Enterprise (100 to 499 employees)
  • Large Enterprises (500 to 999 employees)
  • Very Large Enterprises (1,000+ employees)

By Industry:

  • Automotive & Transportation
    • Engine Health Monitoring
    • Brake System Monitoring
    • Battery Health Management
    • Tire Health Monitoring
  • Aerospace & Defense
    • Aircraft Engine Health Monitoring
    • Avionics System Monitoring
    • Weapons System Monitoring
    • Structural Health Monitoring
  • Manufacturing
    • Machine Health Monitoring
    • Motor Health Monitoring
    • Supply Chain Optimization
    • Predictive Quality Control
  • Healthcare
    • Medical Imaging Equipment
    • Life Support and Monitoring Devices
    • Drug Delivery Systems
    • Laboratory Equipment
  • Telecommunications
    • Network Equipment Health Monitoring
    • Fiber Optic Cable Monitoring
    • Antenna Health Monitoring
    • Power System Monitoring
  • Others

By Region:

  • North America
  • Latin America
  • South Asia & Pacific
  • East Asia
  • Western Europe
  • Eastern Europe
  • Middle East and Africa

Frequently Asked Questions

How big is the predictive maintenance market?

The market is set to reach USD 10,510.0 million in 2024.

What is the forecast for the market?

Demand for predictive maintenance is slated to rise at a 10.9% CAGR by 2034.

What is the outlook for the global market?

The market is set to reach USD 80,200.0 million in 2034.

Who are the key players in the market?

Microsoft Azure, IBM Cloud, Siemens, Hitachi, Ltd, and General Electric (GE) are the key players.

Which component would lead the market?

Software segment is estimated to hold a significant market share in 2024.

Which enterprise size is estimated to show the most promising growth by 2034?

Medium-sized enterprise segment is estimated to surge at a CAGR of 7.1%.

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