Paperboard Tray Market Outlook from (2023 to 2033)

Global sales of paperboard trays are estimated to be valued at USD 4.6 billion in 2023 and are anticipated to reach USD 7.2 billion by 2033. Revenue is projected to expand at a CAGR of 4.6% over the forecast period between 2023 and 2033.

The revenue generated by paperboard trays in 2022 was USD 4.4 billion and is anticipated to exhibit a y-o-y growth of 4.7% in 2023. The food segment, on the basis of end-use, accounted for more than 84% of the market share in terms of value by the end of 2022.

The paperboard segment, on the basis of material, leads with around half of the market value share. It is expected to expand at a CAGR of around 3.8% over the forecast period. Microwave trays are anticipated to create a total financial potential of USD 2.1 billion between 2022 and 2033.

Attributes Key Insights
Paperboard Tray Market Size (2022A) USD 4.4 billion
Paperboard Tray Market Estimated Size (2023E) USD 4.6 billion
Paperboard Tray Market Projected Size (2033F) USD 7.2 billion
Value-based CAGR (2023 to 2033) 4.6%

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Paperboard Tray Market Overview

Due to the growing production of trays manufactured from resources such as corn starch, sugarcane, bagasse, and palm leaves, the demand for compostable paper trays is anticipated to rise. Due to rising awareness of ecological deterioration and the negative impacts of traditional plastics on the setting, the global market for paperboard trays presents potential for manufacturers.

The market for biodegradable paper trays in the food and beverage industry is anticipated to rise due to the surging demand for food packaging and the expansion of the tourism sector. Demand for compostable paper trays is expected to rise as sustainability, and the need to lower plastic packaging waste become more important. Due to its physical qualities, including great strength, longevity, and high resistance to fracture and cracking, it is extensively utilized in the packaging sector.

The burgeoning tourism sector and the rising disposable income of middle-class consumers would both contribute to the need for food service packaging. The business for compostable paperboard trays is set to expand as a result of the aforementioned factors.

The global paperboard tray market is further expected to experience lucrative growth during the forecast period. A new estimation predicts that sales will rise from 2023 to 2033 and are projected to generate an attractive monetary potential of USD 2.8 billion. It is predicted to expand 1.6 times the current market value during the evaluation period.

2018 to 2022 Paperboard Tray Market Insights Vs. 2023 to 2033 Demand Forecast

The global paperboard tray market recorded a CAGR of 3.4% during the historical period between 2018 and 2022. It reached a market value of USD 4.4 billion in 2022 from USD 3.7 billion in 2018.

Paperboard trays are gaining traction in the global market. This is attributed to their increasing use among consumers and brands, as these have a minimum environmental impact and would help promote a circular economy.

Historical CAGR (2018 to 2022) 3.4%
Historical Value (2022) USD 4.4 billion

The thriving emphasis on sustainability in the world has been the key contributor to the growth of the paperboard tray market. Businesses are seeking packaging solutions that are perceived as environmentally responsible. Implementation of bans and restrictions by government and authorities on the use of single-use plastics would also boost the application of paperboard trays as these have emerged as the most suitable alternative to plastics.

The escalating popularity of online food delivery platforms and takeaway services has led to a rising demand for paperboard trays. Paperboard trays have become an appropriate choice for packaging meals for consumers as they are designed to be lightweight and portable.

Paperboard trays would also provide a convenient way to package hot food items and ensure safe delivery to consumers. The ever-growing food industry is one of the key consumers of paperboard trays, which is contributing to the expansion of the paperboard tray market at the global level.

The ongoing focus on environmental conservation is further leading to the soaring demand for sustainable packaging containers in the food service industry. Molded fiber trays have emerged as eco-friendly and cost-effective solutions meeting stringent food safety standards.

The demand for molded fiber food trays is expected to increase through 2033 as several companies and brands in the food service industry are transitioning to sustainable sources. Molded pulp has been prominently used in egg cartons and takeout beverages. The environment conservation movement is also contributing to the expanding market in electronics shipping and packaging material, which is made from scrap paper recycled content.

Developments in molded pulp parts tooling have provided an impetus to molded pulp producers. Advancements in technology are resulting in the development of unique molded fiber paperboard trays that are durable, functional, and visually appealing, contributing to the growing sales of molded fiber paperboard trays.

Manufacturers in the packaging industry are working to offer molded fiber-based solutions with new product launches and expansions. For instance, in March 2021, Graphic Packaging International introduced a new range of molded fiber food trays called PaperSeal. It is a step toward eco-friendly food packaging.

In December 2022, ThermoFibre Company partnered with Pulpac AB as the next licensee to expand its offering of dry molded fiber products. Unquestionable sustainability credentials and technological advancements have helped molded fiber paperboard trays to gain a key market share in the field of paperboard trays.

Ismail Sutaria
Ismail Sutaria

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Semi-annual Paperboard Tray Market Update

The table presents the expected CAGR for the paperboard tray market over several semi-annual periods from 2022 to 2033. In the first half (H1) of the decade from 2022 to 2032, the business is expected to surge at a CAGR of 2.7%, followed by a slightly higher growth rate of 3.1% in the second half (H2) of the same decade.

Moving into the subsequent period, from H1 2023 to H2 2033, the CAGR is projected to increase slightly to 3.3% in the first half and remain steady at 3.5% in the second half. These values offer insights into the anticipated growth trends for the paperboard tray market, aiding stakeholders and investors in making informed decisions regarding investments & strategies.

Particular Value CAGR
H1 (2023 to 2033) 2.7%
H2 (2023 to 2033) 3.1%
H1 (2023 to 2033) 3.3%
H2 (2023 to 2033) 3.5%

Latest Trends, Hindrances, and Opportunities in Paperboard Tray Market

Attributes Key Factors
Paperboard Tray Market Trends
  • Sustainability and Eco-friendly Materials: Packaging solution manufacturers are increasingly focused on sustainability and eco-friendliness. Paperboard trays are becoming immensely popular as they are biodegradable and recyclable.
  • Transition from Plastic to Cardboard: With growing awareness of the ecological impact of plastics, the market is seeing a significant shift to paperboard trays as a sustainable alternative, especially in the food and beverage business.
  • Customization and Branding: Manufacturers would offer customization options in terms of the shape, size, and design of corrugated trays to meet a company's detailed branding and marketing needs.
  • Advanced Coating Technology: Innovations in coating technology have improved the functionality of cardboard trays, making them resistant to grease, moisture, and other external aspects. This would help widen the range of possible applications.
Growth Hindrances
  • Cost Sensitivity: Paperboard trays can be more expensive to manufacture than traditional plastic substitutes. This cost difference can deter a handful of companies from making the transition.
  • Restricted Suitability for Specific Products: Paperboard trays are versatile but not appropriate for all types of goods, particularly those with special packaging necessities or requiring high barrier properties.
Upcoming Opportunities
  • Plastic Alternatives: As businesses and customers look for substitutes to single-use plastics, there is a huge opportunity for corrugated trays to swap plastic packaging in a range of applications, including retail and food service.
  • Food Delivery and Takeaway Services: With the constant growth of food delivery platforms and takeaway services, there is a growing demand for robust and convenient packaging solutions such as cardboard trays to keep food fresh during transportation.

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Country-wise Insights

In the table below, the CAGRs of the top 5 countries are given for the review period 2023 to 2033. China, Japan, and India are expected to remain dominant by exhibiting the same CAGR of 5.1%, 5.9%, and 7.6%, respectively. The United Kingdom and the United States are set to follow with CAGRs of 2.5% and 3.4%, respectively.

Country Value (CAGR)
United States 3.4%
United Kingdom 2.5%
China 5.1%
India 7.6%
Japan 5.9%

Rising Fast Food Demand in the United States to Augment Paperboard Tray Sales

Sales of food trays in the United States are driven by the huge expenditure on food. According to the United States Census Bureau, retail and food service sales in the country soared to USD 789.9 billion in 2022 from USD 704.9 billion in September 2023.

It is about 0.7% up from August 2023. United States-based businesses, consumers, and government entities have spent around USD 2.39 trillion in the food and beverage industry, as per the United States Department of Agriculture.

High spending on food consumption in the United States can create a massive demand for food trays in the forecast period. Furthermore, the country has more than 20,000 quick-service restaurants, which is one of the key markets for paperboard trays. The United States is expected to create extra possibilities worth USD 391 million, advancing at a CAGR of 3.4% from 2023 to 2033.

Blooming Food Service Industry in India Fuels the Market

The food service industry in India is projected to attain around USD 79.65 billion market value by 2028, as stated by the Indian Brand Equity Forum (IBEF). The demand for food delivery services is surging remarkably at a growth rate of 23% as a result of the busy lifestyles of people and increased disposable income.

Quick-service restaurants in India are predicted to reach USD 1,069.3 million by 2027, providing an opportunity for the market players to expand further. India is predicted to gain 1/4th of the market share and reach a value of USD 584.4 million by 2033.

Preference for Sustainable Packaging to Surge Demand in the United Kingdom

The United Kingdom paperboard tray market is projected to expand at a CAGR of 2.5% by 2033. Rising ecological awareness and promotion of sustainable packaging solutions are the key drivers of the paperboard tray market. Paperboard trays are generally considered more environmentally friendly than plastic and foam alternatives.

The United Kingdom government has implemented regulations and strategies in place to decrease the use of single-use plastics and endorse sustainable packaging solutions. This is projected to have a positive impact on the paperboard tray market.

Changing customer preferences for convenient and sustainable packaging solutions can have a significant impact on the demand for corrugated trays. The catering industry is an important consumer of paperboard trays. The growth or decline of this industry can unswervingly influence the demand for corrugated trays.

Supermarkets, hypermarkets, convenience stores, and other retail stores would also play an important role in pushing the demand for paperboard trays. Variations in retail trends and customer shopping behavior can impact this market.

Rapid Growth of E-commerce in China to Push Sales

China's paperboard tray market is projected to expand at a CAGR of 5.1% by 2033. It is set to be the leading and prominently growing market in the world.

The rapid development of the e-commerce sector in China has amplified the demand for packaging materials such as paperboard trays to safeguard the transportation of goods. The growth of China's food and beverage industry is the key driving force for the paperboard tray market. In particular, growth in the quick service restaurant (QSR) sector could have a significant impact on demand.

Innovations in manufacturing procedures, coating techniques, and design options can increase the competitiveness of paperboard trays in the market. The market will likely be impacted by the presence of key companies in the packaging industry, comprising both corrugated tray manufacturers and other packaging material competitors.

Category-wise Insights

The table below signifies leading sub-categories under material, end-use, and application categories in the paperboard tray market. Paperboard materials are expected to dominate the market for paperboard trays by exhibiting a 3.4% CAGR in the evaluation period. Under the application category, the microwave trays segment is projected to lead the global paperboard tray market at a 3.2% CAGR.

Segments Value CAGR
Paperboard (Material) 3.4%
Food (End-use) 4.3%
Microwave Trays (Application) 3.2%

Paperboard Material to Dominate the Tray Business Through 2033

Paperboard is the preferred choice for several tray manufacturers as it offers consumer appeal, customization options, cost-effectiveness, and environmental benefits. The push toward sustainable and eco-conscious packaging has further reinforced the preference for paperboard in the tray industry.

Paperboard is anticipated to hold around 43% of the market share by 2033 and is projected to expand 1.4 times during the evaluation period. On the other hand, the increasing focus on paper recycling is expected to influence the molded fiber segment. It is expected to record a 5.9% CAGR during the forecast period.

Microwave Trays to Capture the Key Market Share in 2033

Microwave trays are leading in the paperboard tray market and are envisioned to cultivate additional openings worth US$ 2,073.8 million in the forecast period. The soaring demand for ready-to-eat food and convenient packaging from end users is boosting the need for microwave trays in the global market.

Consumers are increasingly opting for microwaveable trays so that they can directly heat the food, thereby reducing the time and effort caused by other packaging formats. Companies are also offering new trays that fulfill consumer demand by providing both conventional and microwave trays.

The Food Industry is the Key Consumer of Paperboard Trays

Paperboard trays offer a variety of benefits, such as food safety, sustainability, versatility, customization, and cost-effectiveness. These have led to their increasing use in the food industry. Paperboard trays also offer an increasingly broad range of benefits, such as superior microwave cooking results, on-the-go convenience, and retail differentiation to food processors.

Hectic lifestyles, more elevated living standards, and penetration of online food delivery services have resulted in the growing demand for ready-to-eat meals. These factors are projected to contribute to the segment’s growth. The food industry is anticipated to capture around 4/5th of market share by 2033.

Competitive Landscape

Manufacturing companies operating in the paperboard tray market are developing innovative tray designs catering to specific products or end-use industries. They are manufacturing paperboard trays with special features for different applications, including food delivery and electronics packaging.

Market players are also offering microwave trays, ovenable trays, and trays with enhanced insulation for cold and hot items. Leading players in the paperboard tray market are expanding their presence and manufacturing capabilities for paperboard packaging. They are adopting and offering sustainable packaging solutions to customers.

Recent Developments Implemented by Leading Players in the Market:

  • In March 2022, Huhtamaki Oyj increased the production of unique smooth molded fiber packaging in Europe that can be used to produce high-precision food packaging to replace rigid plastic.
  • In April 2021, Graphic Packaging International, LLC announced the introduction of its ProducePack Punnet for fresh fruits and vegetables. It is an innovative paperboard alternative to plastic punnet trays.
  • In January 2022, Novolex Holdings Inc. announced the launch of a unique tray that does not require a polyethylene layer or adhesive coating, especially for meat, fish, and poultry products.

Scope of the Paperboard Tray Market Report

Attribute Details
Estimated Paperboard Tray Market Revenue (2023) USD 4.6 billion
Projected Paperboard Tray Market Revenue (2033) USD 7.2 billion
Value-based CAGR 4.6%
Base Year for Estimation 2022
Historical Data 2018 to 2022
Forecast Period 2023 to 2033
Quantitative Units Value in USD billion
Report Coverage Revenue Forecast, Volume Forecast, Company Ranking, Competitive Landscape, Growth Factors, Trends and Pricing Analysis
Segments Covered Product, Material, Application, Capacity, End Use, Region
Key Regions Covered North America; Latin America; Asia Pacific; Europe; Middle East and Africa
Key Companies Profiled Amcor plc; Sonoco Products Company;Huhtamaki Oyj; DS Smith Plc; International Paper Company; Brodrene Hartmann A/S; Billerud AB; Stora Enso Oyj; Mondi Group Plc; Graphic Packaging International, LLC; Novolex Holdings; WestRock Company; Pactiv LLC; Smurfit Kappa Group; Genpak, LLC; INDEVCO Paper Containers (IPC); Oliver Packaging; Cascades Inc.; Detpak Company; Papier-Mettler Inc.; NNZ Group BV; Duni Group; Nippon Mold Industry Corporation; Coveris Holdings Inc.

Paperboard Tray Market Outlook by Category

By Material:

  • Kraft Paper
  • Paperboard
  • Molded Fiber

By Product:

  • Single Cavity
  • Multiple Cavity

By Application:

  • Microwave Trays
  • Conventional Trays

By Capacity:

  • Up to 8 oz
  • 8 oz to 20 oz
  • 20 oz to 30 oz
  • Above 30 oz

By End Use:

  • Food
    • Fruits and Vegetables
    • Poultry
    • Bakery and Confectionary
    • Baby Food
    • Ready-to-eat Meals
    • Pet Food
    • Other Food Products
  • Non Food

By Region:

  • North America
  • Latin America
  • Europe
  • Asia Pacific
  • Middle East and Africa

Frequently Asked Questions

At what rate would the paperboard tray market grow through 2033?

The paperboard tray market is set to surge at a CAGR of 4.6% through 2033.

What was the worth of the paperboard tray market in 2022?

The worth of the paperboard tray market in 2022 was US$ 4.4 billion.

In 2033, what will be the paperboard tray market size?

In 2033, the paperboard tray market is anticipated to reach US$ 7.2 billion.

What is the key driver for the paperboard tray market?

A growing shift toward sustainable and convenient food packaging would be a leading driver.

Who are the top players operating in the paperboard tray market?

Graphic Packaging International, LLC and Brodrene Hartmann A/S are the leading players.

Table of Content
	1. Executive Summary
	2. Market Overview
	3. Key Market Trends
	4. Key Success Factors
	5. Global Market Demand Analysis 2018 to 2022 and Forecast, 2023 to 2033
	6. Global Market - Pricing Analysis
		6.1. Pricing Analysis for Paperboard Tray
		6.2. Global Average Pricing Analysis Benchmark
	7. Global Market Demand (in Value or Size in US$ Billion) Analysis 2018 to 2022 and Forecast, 2023 to 2033
		7.1. Historical Market Value (US$ Billion) Analysis, 2018 to 2022
		7.2. Current and Future Market Value (US$ Billion) Projections, 2023 to 2033
	8. Market Background
		8.1. Global Packaging Market Overview
		8.2. Global Rigid Packaging Market Overview
		8.3. Global Food Market Overview
		8.4. Macro-Economic Factors
		8.5. Forecast Factors - Relevance and Impact
		8.6. Value Chain
		8.7. Cased-based Scenario – Impact Assessment
		8.8. Market Dynamics
		8.9. Opportunity Analysis
	9. Global Market Analysis 2018 to 2022 and Forecast, 2023 to 2033
	10. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Material
		10.1. Kraft Paper
		10.2. Paperboard
		10.3. Molded Fiber
	11. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Product
		11.1. Single Cavity
		11.2. Multiple Cavity
	12. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Application
		12.1. Microwave Trays
		12.2. Conventional Trays
	13. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Capacity
		13.1. Up to 8 oz
		13.2. 8 oz to 20 oz
		13.3. 20 oz to 30 oz
		13.4. Above 30 oz
	14. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By End-use
		14.1. Food
		14.2. Fruits and Vegetables
		14.3. Poultry
		14.4. Bakery and Confectionary
		14.5. Baby Food
		14.6. Ready-to-eat Meals
		14.7. Pet Food
		14.8. Other Food Products
		14.9. Non Food
	15. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, by Region
		15.1. North America
		15.2. Latin America
		15.3. Asia Pacific
		15.4. Europe
		15.5. Middle East and Africa
	16. North America Market Analysis 2018 to 2022 and Forecast 2023 to 2033
	17. Latin America Market Analysis 2018 to 2022 and Forecast 2023 to 2033
	18. Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033
	19. Asia Pacific Market Analysis 2018 to 2022 and Forecast 2023 to 2033
	20. Middle East and Africa Market Analysis 2018 to 2022 and Forecast 2023 to 2033
	21. Country-wise Market Analysis
	22. Market Structure Analysis
	23. Competition Analysis
		23.1. Amcor plc
		23.2. Sonoco Products Company
		23.3. Huhtamaki Oyj
		23.4. DS Smith Plc
		23.5. International Paper Company
		23.6. Brodrene Hartmann A/S
		23.7. Billerud AB
		23.8. Stora Enso Oyj
		23.9. Mondi Group Plc
		23.10. Graphic Packaging International, LLC
		23.11. Novolex Holdings
		23.12. Genpak, LLC
		23.13. WestRock Company
		23.14. Pactiv LLC
		23.15. Smurfit Kappa Group
		23.16. Genpak, LLC
		23.17. INDEVCO Paper Containers (IPC)
		23.18. Oliver Packaging
		23.19. Cascades inc.
		23.20. Detpak Company
		23.21. Papier-Mettler inc
		23.22. NNZ Group BV
		23.23. Duni Group
		23.24. Nippon Mold Industry Corporation
		23.25. Coveris holdings Inc.
	24. Assumptions and Acronyms Used
	25. Research Methodology
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