The market for medical device packaging is estimated to generate a market size of USD 43.2 billion in 2025 and would increase to 67.7 billion by 2035. It is expected to increase its sales at a CAGR of 4.6% over the forecast period 2025 to 2035. Revenue generated from medical device packaging in 2024 was USD 41.7 billion.
Bags and pouches represent the highest share of medical device packaging because they are inexpensive, light in weight, and flexible while offering sterile barrier protection. The manufacturers will prefer them due to compatibility with a wide range of sterilization techniques, easy handling, and space savings. They have applicability for use in syringes, catheters, implants, or surgical kits. Hence, it will contribute to almost 31% of the overall share compared to other packaging formats during the evaluation period.
Global Medical Device Packaging Industry Forecast
| Metric | Value |
|---|---|
| Industry Size (2025E) | USD 43.2 Billion |
| Industry Value (2035F) | USD 67.7 Billion |
| CAGR (2025 to 2035) | 4.6% |
The medical device packaging is utilized the most for sterile applications since it provides patient safety through preventing infections, maintaining sterility, and preventing the contamination of devices during storage, transportation, and use in surgical or invasive procedures. Because of the demand for safe packaging solutions and stringent regulations for medical device packaging across regions, medical device packaging for sterile applications is likely to capture a leading market share of more than 71% over the forecast period.
The global medical device packaging market will gain in terms of profitability and a certain level of traction during the period of forecast. It is going to also create an incremental opportunity value of 26.0 billion, thereby increasing by 1.6 times the base year value for 2035.
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The below table presents the expected CAGR for the global medical device packaging market over several semi-annual periods spanning from 2024 to 2034.
| Particular | Value CAGR |
|---|---|
| H1 | 2.0% (2023 to 2034) |
| H2 | 3.3% (2023 to 2034) |
| H1 | 2.9% (2024 to 2035) |
| H2 | 4.5% (2024 to 2035) |
In the first half (H1) of the decade from 2023 to 2033, the business is predicted to surge at a CAGR of 2.0%, followed by a slightly higher growth rate of 3.3% in the second half (H2) of the same decade. Moving into the subsequent period, from H1 2024 to H2 2034, the CAGR is projected to decrease slightly to 2.9% in the first half and remain relatively moderate at 4.5% in the second half. In the first half (H1) the market witnessed a decrease of 90 BPS while in the second half (H2), the market witnessed an increase of 120 BPS.
Increased Emphasis on Sterility & Safety Spurs Medical Device Packaging Demand
With increasing patient safety and sterility being emphasized globally, the market for medical device packaging is experiencing high growth. An increased emphasis on preventing healthcare-associated infections requires the need for packaging solutions to be sterile to prevent contamination of devices until the moment of use. Healthcare providers who want to avoid infection are focusing on maintaining device sterility in packaging.
High-level regulations such as ISO 11607 on packaging make strict requirements for the level of sterility, strength, and conformity to be observed, forcing the development of new, advanced packaging technologies. Sterile, protective packaging is therefore a necessity for the safe usage of surgical instruments, diagnostic equipment, implants, and syringes. It's a resultant regulatory pressure, combined with emphasis on safety, which generates great demand for quality medical device packaging solutions.
Trend of Home Healthcare Monitoring Elevates Demand for Medical Device Packaging
As medical treatments become more available at home, there is an emerging need to ensure that packaging solutions for remote patient monitoring devices are safe and convenient. These devices, shipped directly to the patient's home, need sterility during transport and flexibility to open and label, thus enabling the use of device applications safely and rightly without any form of professional assistance.
Such packaging innovations are very much needed for increasing patient compliance and reducing errors in home healthcare. For instance, CGMs come in sterile pouches that make the monitoring user-friendly and efficient for the patients at home, and this drives the growth of the home healthcare market, in turn propelling the global medical device packaging market.
Rising Raw Material Costs and May Hamper Medical Device Packaging Growth
One significant challenge for the medical device packaging market is rising raw material cost. Typically, volatility in material prices such as plastics, foils, and specialized polymers is occasioned by supply chain disruptions, geopolitical factors, or material shortages. This causes uncertainties in the costing structure for producers, making it challenging to set stable prices on packaging solutions.
There is a lesser supply of both sustainable as well as eco-friendly packaging materials, such as biodegradable plastics and recyclable options. With the growing demand for environmentally responsible options, scarcity and high cost of these products can limit manufacturers' capabilities to meet both regulations as well as sustainability goals simultaneously. Consequently, this can restrain growth in the market.
| Key Investment Area | Why It’s Critical for Future Growth |
|---|---|
| Sterilization Technologies | Ensures device sterility, critical for patient safety, and compliance with regulatory standards. |
| Sustainable Packaging Solutions | Growing demand for eco-friendly materials to reduce environmental impact and align with regulations. |
| Advanced Materials Development | Enhances protection, durability, and compatibility with innovative devices and sterilization methods. |
| Smart Packaging | Improves traceability, real-time monitoring, and safety, supporting regulatory compliance and patient care. |
| Regulatory Compliance | Ensures adherence to evolving global standards, avoiding penalties and ensuring market access. |
The global medical device packaging market experienced a CAGR of 3.5% in the historical period of 2020 to 2024. The medical device packaging market overall performed well as it grew positively and reached a value of USD 41.7 billion in 2024 from USD 36.2 billion in 2020.
During the period from 2020 to 2024, the growth of the medical device packaging market was steady due to an increased demand in the healthcare products sector; its demand grew with the COVID-19 outbreak. The critical methods of sterilization, improvements in the types of packaging materials, and further patient safety focus along with regulatory compliance were major drivers for the market innovation and sustainability aspects.
| Market Aspect | 2019 to 2024 (Past Trends) |
|---|---|
| Market Growth | Steady growth (~3.5% CAGR) driven by demand for sterile and safe devices. |
| Sustainability Focus | Shift towards recyclable, biodegradable materials like Tyvek and paper-based alternatives. |
| Sterilization Methods | Dominance of gamma radiation and ethylene oxide sterilization methods. |
| Packaging Materials | Use of rigid trays, pouches, and blister packs for device protection. |
| Technology & Automation | Introduction of automated packaging lines for increased efficiency. |
| Regulatory Influence | Strong focus on FDA and ISO compliance for sterility and safety. |
| Customization & Branding | Basic customization with labeling and packaging design for branding. |
| Cost & Pricing | Competitive pricing, with fluctuations due to material costs and regulatory changes. |
| Industry Adoption | Widespread adoption in traditional medical devices and diagnostics. |
| E-commerce & Distribution | Growth in online sales of medical devices and home care products. |
| Market Aspect | 2025 to 2035 (Future Projections) |
|---|---|
| Market Growth | Rapid expansion (~4.6% CAGR) driven by technological innovations and stricter regulations. |
| Sustainability Focus | Full transition to sustainable packaging, reduction of single-use plastics, widespread use of eco-friendly alternatives. |
| Sterilization Methods | Increased adoption of eco-friendly sterilization technologies, such as steam and hydrogen peroxide. |
| Packaging Materials | Expansion of alternative materials like biodegradable plastics and innovative smart packaging. |
| Technology & Automation | Integration of AI, robotics, and IoT for real-time monitoring and enhanced automation in packaging processes. |
| Regulatory Influence | Even stricter global regulations mandating eco-friendly packaging and traceability standards. |
| Customization & Branding | Increased demand for personalized packaging with digital printing, customized labeling, and RFID tracking. |
| Cost & Pricing | Cost reduction through innovations in manufacturing, advanced materials, and localized supply chains. |
| Industry Adoption | Broader adoption in emerging fields like personalized medicine, home healthcare devices, and robotic surgeries. |
| E-commerce & Distribution | Fully traceable and secure packaging for online sales, with greater emphasis on compliance and safety for direct-to-consumer shipments. |
Between 2025 and 2035, demand for medical device packaging is expected to increase substantially as the prevalence of chronic diseases grows, the population ages, and technology advances. Key growth areas will include personalized medicine, increased minimally invasive procedures, and sustainable packaging solutions, with a shift toward more eco-friendly materials and smart packaging for enhanced tracking and safety.
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| Factor | Consumer Priorities (2019 to 2024) & (2025 to 2035) |
|---|---|
| Sterility & Safety |
|
| Sustainability |
|
| Regulatory Compliance |
|
| Cost Efficiency |
|
| Convenience & Usability |
|
| Customization & Personalization |
|
| Smart Packaging |
|
| Factor | Manufacturer Priorities (2019 to 2024) & (2025 to 2035) |
|---|---|
| Sterility & Safety |
|
| Sustainability |
|
| Regulatory Compliance |
|
| Cost Efficiency |
|
| Convenience & Usability |
|
| Customization & Personalization |
|
| Smart Packaging |
|
Tier 1 companies comprise market leaders capturing significant market share in global market. These market leaders are characterized by high production capacity and a wide product portfolio. These market leaders are distinguished by their extensive expertise in manufacturing across multiple packaging formats and a broad geographical reach, underpinned by a robust consumer base.
They provide a wide range of series including recycling and manufacturing utilizing the latest technology and meeting the regulatory standards providing the highest quality. Prominent companies within tier 1 include Amcor plc, Berry Global Group, Inc., AVERY DENNISON CORPORATION, and Sonoco Products Company.
Tier 2 companies include mid-size players having presence in specific regions and highly influencing the local market. These are characterized by a strong presence overseas and strong market knowledge. These market players have good technology and ensure regulatory compliance but may not have advanced technology and wide global reach.
Prominent companies in tier 2 include Sealed Air Corporation, Oliver Healthcare Packaging, Wipak (Wihuri Group), Lindar Corp., Tekni-Plex, Inc., Nelipak Corporation, rose plastic medical packaging USA, LLP, Gary Manufacturing, Dordan Manufacturing Company, Brentwood Industries, Inc., and Janco, Inc.
Tier 3 includes the majority of small-scale companies operating at the local presence and serving niche markets. These companies are notably oriented towards fulfilling local market demands and are consequently classified within the tier 3 share segment. They are small-scale players and have limited geographical reach. Tier 3, within this context, is recognized as an unorganized market, denoting a sector characterized by a lack of extensive structure and formalization when compared to organized competitors.
| Region | 2019 to 2024 (Past Trends) |
|---|---|
| Global | Growth driven by COVID-19, rising healthcare investments, and stringent regulations. Increasing adoption of sustainable materials and sterile packaging solutions. |
| Asia Pacific (APAC) | China, Japan, and India saw high demand due to expanding healthcare infrastructure and rising medical exports. Government policies boosted local manufacturing. |
| Europe | Germany, France, and the UK led with strict EU MDR regulations. High adoption of advanced packaging materials for sterilization and safety. |
| North America | The USA and Canada dominated due to stringent FDA regulations and high R&D investment. Demand surged for single-use and sterile packaging. |
| Latin America | Brazil and Mexico saw growing investments in medical device manufacturing. Reliance on imports remained high, limiting local production expansion. |
| Middle East & Africa | UAE, Saudi Arabia, and South Africa witnessed gradual growth with rising healthcare investments. Import reliance slowed market expansion. |
| South Asia | India, Bangladesh, and Sri Lanka experienced growing domestic demand and medical exports. Cost-effective packaging solutions gained prominence. |
| Region | 2025 to 2035 (Future Projections) |
|---|---|
| Global | Continued expansion due to aging populations, chronic disease prevalence, and technological advancements. Smart packaging and eco-friendly materials will dominate future trends. |
| Asia Pacific (APAC) | Rapid growth in digital health, automation in packaging, and regulatory tightening. Sustainability and cost-effective packaging solutions will gain traction. |
| Europe | Increasing focus on smart packaging with RFID tracking. Circular economy initiatives will push sustainable packaging innovations, with strong regulations driving compliance. |
| North America | Digital transformation in healthcare packaging, AI-driven supply chains, and sustainability mandates will drive growth. Increasing focus on bio-based and biodegradable materials. |
| Latin America | Strengthening local production with supportive government policies. Rising demand for cost-efficient and eco-friendly packaging solutions to reduce dependence on imports. |
| Middle East & Africa | Government-backed healthcare projects and medical tourism will boost packaging needs. More localized production expected, with a shift toward regulatory standardization. |
| South Asia | Surge in manufacturing capabilities and export-oriented growth. Sustainability efforts and smart packaging technologies will play a crucial role in future trends. |
The section below covers the future forecast for the medical device packaging market in terms of countries. Information on key countries in several parts of the globe, including North America, Latin America, East Asia, South Asia and Pacific, Western Europe, Eastern Europe and MEA is provided. USA is expected to account for a CAGR of 3.4% through 2035. In Europe, Spain is projected to witness a CAGR of 2.9% by 2035.
| Countries | Value CAGR (2025 to 2035) |
|---|---|
| USA | 3.4% |
| Germany | 2.7% |
| China | 6.1% |
| UK | 2.6% |
| Spain | 2.9% |
| India | 6.9% |
| Canada | 3.0% |
As the elderly population within the USA continue to increase, healthcare products and medical devices will be in increasing demand to manage chronic conditions and enhance quality of life. For older adults, a multitude of devices are often used, including joint replacements, monitoring equipment, and respiratory aids.
With this increased demand, the medical device packaging needs to be adapted to ensure safety, sterility, and integrity of the products. The sterile pouch, thermoformed trays, and blister packs play a crucial role in maintaining the quality of the devices and convenience in use by elderly patients. An aging population drives demand for healthcare products and medical devices and therefore creates a need for innovative packaging solutions in the USA.
With extensive manufacturing capabilities for medical devices, Germany is a leading player for the global health sector. Advanced production capabilities and a strongly built industrial base make this country a significant production base for high-quality medical devices, such as surgical instruments, diagnostic tools, and implantable devices.
As more and more of these devices are needed, so do new, special packaging solutions to ensure safety, sterility, and compliance with regulations. In Germany, manufacturers concentrate more on innovation for packaging designs which ensure protection against damage during transport and storage. Packaging also ensures inclusion of advancements in materials as well as sustainability; hence it ensures continuous demand for advanced packaging technologies within the country.
The section contains information about the leading segments in the industry. In terms of material, plastic is are estimated to account for a share of 40.7% by 2035. By packaging format, bag & pouches are projected to dominate by holding a share above 31% by the end 2035.
| Material | Market Share (2025) |
|---|---|
| Plastic | 40.7% |
Plastic is the most used material in packaging medical devices because of its versatility and affordability as well as for its robust barrier resistance qualities. It prevents contaminants, moisture, and physical damage that can harm the device while ensuring sterility. Plastic packaging can be easily made in a variety of forms to create a ready-to-use molded product tailored to various device requirements.
It is also lightweight, reducing shipping costs. As an example, plastic trays are widely used for packaging surgical instruments; it ensures secure storage of the products that are held intact during transport and sterilization. These features make plastic the foremost material in medical devices packaging.
| Packaging Format | Market Share (2025) |
|---|---|
| Bags & Pouches | 31.5% |
Bags and pouches are the most preferred format for the packaging of medical devices as they are flexible, cost-effective, and versatile to accept a wide range of sterilization modes. They provide an airtight seal that maintains sterility and offers excellent protection against external contaminants.
Their lightweight design makes them easy to handle and store, making them ideal for devices that need to remain sterile until use. The pouches also are customizable as to size and material. The available materials are Tyvek and foil for barrier protection. Surgical instruments are commonly packed in bags & pouches made from Tyvek, compatible with steam and EO sterilization for safe and sterile usage.
Key players of global medical device packaging industry are developing and launching new products in the market. They are integrating with different firms and extending their geographical presence. Few of them are also collaborating and partnering with local brands and start-up companies
| Manufacturer | 2019 to 2024 (Past Priorities) |
|---|---|
| Amcor plc | Expanded into advanced packaging materials and regulatory compliance. Focused on lightweight, cost-effective solutions. |
| Berry Global Group, Inc. | Focused on broadening packaging capabilities with innovations in rigid and flexible packaging. Strengthened market presence through acquisitions. |
| AVERY DENNISON CORPORATION | Innovated with advanced labeling and adhesive solutions for medical packaging, enhancing functionality and compliance. |
| Sonoco Products Company | Expanded into paper-based packaging for medical devices, focusing on cost-effective solutions and increasing production capacity. |
| Oliver Healthcare Packaging | Focused on expanding high-barrier films and increasing the variety of sterile packaging solutions. |
| Wipak (Wihuri Group) | Increased focus on high-performance films and meeting regulatory standards, with emphasis on sterilization compatibility. |
| Lindar Corp. | Developed customized thermoformed packaging solutions with a focus on cost-effectiveness and material performance. |
| Tekni-Plex, Inc. | Prioritized multi-layer barrier films and expanding medical-grade packaging portfolio for various sterilization methods. |
| Nelipak Corporation | Concentrated on expanding rigid medical packaging, integrating innovation for ease of use and compliance. |
| Sealed Air Corporation | Focused on sterile protective packaging, optimizing for e-commerce and the global distribution of medical devices. |
| Manufacturer | 2025 to 2035 (Future Priorities) |
|---|---|
| Amcor plc | Full transition to smart packaging, digital traceability, and innovative barrier technologies for sterility assurance. |
| Berry Global Group, Inc. | Growth in circular economy solutions, scaling automation for increased efficiency, and development of premium packaging materials. |
| AVERY DENNISON CORPORATION | Expanded focus on smart packaging technologies like RFID and digital tracking, enhancing end-to-end visibility and user interaction. |
| Sonoco Products Company | Significant investments in eco-friendly materials and innovations in supply chain packaging to improve logistics efficiency. |
| Oliver Healthcare Packaging | Integration of automation to streamline production, focus on increased customization for medical devices, and enhance packaging material durability. |
| Wipak (Wihuri Group) | Continued investment in digital printing technology, expanding material innovation, and enhancing the protection capabilities of packaging. |
| Lindar Corp. | Focus on scalability, automation, and introducing new material blends for high-durability, medical-grade thermoformed packaging. |
| Tekni-Plex, Inc. | Commitment to developing advanced packaging solutions tailored for specific device types and improved user safety with advanced barrier technologies. |
| Nelipak Corporation | Advancements in smart packaging, with a focus on real-time monitoring and automation to streamline packaging and distribution. |
| Sealed Air Corporation | Emphasizing AI-driven solutions to enhance efficiency, reduce waste, and enable quicker turnaround times in packaging production. |
| Company Strategy | Development |
|---|---|
| Expansion | In April 2024, Berry Global Group invested in additional assets and manufacturing capabilities to increase its healthcare production capacity by up to 30% across three of its European sites. |
| Expansion | In November 2024, Oliver Healthcare Packaging announced the completion of a new manufacturing facility in Johor, Malaysia to enhance production capabilities for medical device packaging. |
| Expansion | In November 2024, Nelipak a leading global provider of packaging solutions for medical device, diagnostic, pharmaceutical drug delivery, and other demanding applications, announced the opening of its first North American flexible packaging production site, located in Winston-Salem, North Carolina. |
| Certification | In January 2025, Nelipak Corporation received ISCC (International Sustainability and Carbon Certification) Plus certification for its Derry, Northern Ireland facility |
| Acquisition | In April 2024, Berry Global Group acquired F&S Tool, a specialized provider of high output, high-efficiency hot runner injection and high-volume compression molding applications. |
| Manufacturer | Vendor Insights |
|---|---|
| Amcor plc | Amcor is a global leader in packaging, with a focus on providing sustainable and innovative solutions for medical device packaging. It emphasizes material science, regulatory compliance, and sterilization compatibility. |
| Berry Global Group, Inc. | Berry Global offers a wide range of packaging solutions, including flexible and rigid plastic packaging. Their medical packaging is known for high-quality protective features and meeting sterilization standards. |
| AVERY DENNISON CORPORATION | Avery Dennison focuses on labeling and packaging materials that support medical device manufacturers in compliance with regulatory standards, offering tamper-evident and security-enhancing features. |
| Sonoco Products Company | Sonoco provides sustainable medical device packaging solutions, such as rigid plastic containers and thermoformed trays, ensuring product safety and regulatory compliance for the healthcare sector. |
| Oliver Healthcare Packaging | Oliver specializes in advanced thermoforming techniques to provide sterile barrier packaging solutions for medical devices, including customizable options for a wide range of device types. |
| Wipak (Wihuri Group) | Wipak offers sterile barrier packaging systems and flexible packaging solutions, with a focus on environmentally friendly materials and compliance with ISO 11607 and other regulatory standards. |
| Lindar Corp. | Lindar produces innovative thermoformed packaging solutions, focusing on high-quality, customizable trays and pouches for the medical device industry, ensuring safe, sterile delivery to healthcare professionals. |
| Tekni-Plex, Inc. | Tekni-Plex is known for its custom thermoformed and flexible packaging products, with a focus on high-barrier packaging materials to extend shelf life and protect medical devices from contamination. |
| Nelipak Corporation | Nelipak provides thermoformed packaging solutions for the medical device industry, offering a range of packaging materials that ensure sterilization, shelf-life extension, and product safety. |
| Sealed Air Corporation | Sealed Air provides protective packaging solutions, including advanced barrier materials and high-performance sterilization options, with a strong focus on automation and sustainability in packaging. |
In terms of material, the industry is segmented into plastic, aluminum, Tyvek, glass, paper & paperboard and others (Fabric, Silicon, etc.). Plastic includes polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), bioplastic and other plastics (PA, EVOH, laminates, etc.)
In terms of packaging format, the industry is segmented into bags & pouches, films & wraps, lids, roll stock, containers, trays, stick packs, clamshell, blister packs, boxes and flow wraps. Roll stock further includes top and bottom and forming webs.
In terms of class, the industry is segmented into class 1 medical devices, class 2 medical devices and class 3 medical devices.
Applications of medical device packaging include sterile and non-sterile. Sterile further includes surgical devices, therapeutic equipment, monitoring & diagnostic equipment and disposable medical supplies. Sterile disposable medical supplies is sub-categorized into IV catheters, IV sets, syringes, scalp vein sets, drapes, gowns, gloves, wound care and filter/tubes.
Non-sterile includes therapeutic equipment, monitoring & diagnostic equipment and disposable medical supplies. Non-sterile disposable medical supplies is sub-categorized into IV catheters, IV sets, drapes, gowns, gloves and filter/tubes.
Level of packaging segment the market for medical device packaging includes primary packaging, secondary packaging and tertiary packaging.
Key Countries of North America, Latin America, East Asia, South Asia & Pacific, Western Europe, Eastern Europe and Middle East & Africa are covered.
The global medical device packaging industry is projected to witness CAGR of 4.6% between 2025 and 2035.
The global medical device packaging industry stood at 41.7 billion in 2024.
Global medical device packaging industry is anticipated to reach USD 67.7 billion by 2035 end.
East Asia is set to record a CAGR of 6.7% in assessment period.
The key players operating in the global medical device packaging industry include Amcor plc, Berry Global Group, Inc., AVERY DENNISON CORPORATION, and Sonoco Products Company.
| Market Valuation (2023) | USD 12,409.8 million |
|---|---|
| Market Valuation (2033) | USD 20,914 million |
| Market CAGR (2023 to 2033) | 6.1% |
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