Mailer Boxes Market Outlook

The global mailer boxes market size is expected to secure a valuation of USD 3.85 billion in 2023. The increasing adoption of mailer boxes across commercial, institutional, and household sectors raises the demand for mailer boxes. The global market is anticipated to rise at 7.0% CAGR between 2023 and 2033, surpassing a valuation of USD 7.57 billion by the end of 2033.

  • Mailer boxes do not require external packaging elements that increase costs and decrease convenience. As a result, they are increasingly used by e-commerce companies.
  • Mailer boxes provide adequate protection to the transported items throughout the shipping process. Therefore, the demand for mailer boxes has risen significantly due to the rapid expansion of the e-commerce industry.
  • The global mailer box market is projected to expand by 1.9X to its current value during the forecast period due to the increasing demand from the e-commerce platform.
Attribute Details
Market CAGR (2023 to 2033) 7.0%
Market Valuation (2023) USD 3.85 billion
Market Valuation (2033) USD 7.57 billion

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Key Trends Driving the Global Mailer Boxes Market

Increase in E-commerce Platforms Pushing Growth of Mailer Boxes Market

For e-commerce companies, final logistics are a big obstacle. The main issues impeding the expansion of e-commerce enterprises globally are inefficiencies caused by product damage in transportation and expensive e-commerce packaging expenses.

Businesses involved in e-commerce, mail, and postal services continuously search for cost-effective packaging materials to reduce overall package expenses. As a result, they are using mailer boxes to transport products.

Mailer boxes are inexpensive, recyclable, lightweight, and environmentally friendly. Similarly, another benefit of mailer boxes is their ease of printing and ample printing area. The market for mailer paper boxes is highly fragmented and controlled by small and medium-sized producers.

With growing consumer inclination towards purchasing items through the internet and a rapid surge in e-commerce platforms, global sales of mailer boxes are slated to increase during the assessment period.

Rapid Shift Towards Sustainable Packaging Solutions to Boost Mailer Box Sales

The fact that mailer boxes can be recycled after use and are generally constructed from recyclable materials makes them environmentally friendly. Therefore, personalized mailer boxes are the ideal packaging choice for eco-friendly brands.

Environmentally friendly packaging is becoming more important to consumers, and they are more likely to buy products from companies that try to protect the environment. Studies and polls indicate that new internet shoppers are likely to keep buying online. Because they are recyclable and biodegradable, mailer boxes have minimal environmental impact. Environmental friendliness is expected to improve consumers' choice of these products over competing plastic and polymer goods.

One of the main drivers of the mailer box market's unstoppable growth is estimated to be the products' minimal carbon footprint and simplicity of recycling. A whopping 57% of consumers are calculated to pay more for corrugated packaging options that may be customized and environmentally friendly.

2018 to 2022 Mailer Boxes Market Outlook Compared to 2023 to 2033 Forecast

The global market registered a CAGR of 4.6% during the historical period of 2018 to 2022. Mailer boxes are disposable packaging containers generally made by assembling three layers of corrugated cardboard sheets.

These boxes protect delicate goods during transportation and are light, flexible, biodegradable, recyclable, and economical. They hold up well when exposed to unfavorable circumstances like wetness and abrupt temperature changes.

Mailer boxes also contribute to extending the shelf life of items and reducing the chance of microbial contamination. As a result, they are widely used across various industries for efficiently packaging goods. Before the creation of the cardboard box, wooden crates were the common method of material transportation. However, those rigid containers were quite expensive and difficult to reproduce on a large scale.

As they are created without hazardous chemicals and are simple to recycle, mailer boxes are also good for the environment. The market for mailer boxes is anticipated to grow more quickly throughout the forecast period.

Ismail Sutaria
Ismail Sutaria

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Category-wise Insights

C Flute Product Type is Predicted to Hold the Larger Revenue Share in the Mailer Boxes Market

C Flute Mailer Boxes to Remain Highly Sought-after Product Type in the Market

Based on the product type, the C Flute segment is expected to record a CAGR of 5.9% during the forecast period. This can be attributed to end users' rising adoption of the C flute product type.

C flute is a prevalent product type frequently used for shipment. It is increasingly used to package glass goods, dairy products, and furniture because it has excellent crushing resistance, stacking strength, and printing qualities. The c-flute board is used extensively in corrugated containers, making up about 80%.

The Commercial Sector Generates the High Demand in Mailer Boxes Market

Mailer Box Sales to Remain Concentrated in Commercial Sector

As per FMI, the commercial segment is estimated to witness a fast growth rate of 6.2% during the forecast period, creating an incremental opportunity of USD 1.8 billion by 2033. It can be attributed to the rising usage of mailer boxes across the commercial sector.

As 2021 is over, it is increasingly clear which packaging trends are estimated to endure through this decade. Digital printing, customized packaging, simple designs, and environmentally friendly options exist.

The mailer box is the package type that fits these trends out of all the sizes and forms it can take. It has a simple, organic appearance that draws attention to how high-quality the product is.

Mailer boxes have a design that harmonizes wonderfully with the inexpensive substance. With increasing orders from the commercial sector, the market for mailer boxes is expected to thrive during the forecast period.

Country-wise Analysis

China Considered a Prominent in the Mailer Boxes Market

Rapid Rise in Export of Packaging Products Propelling Demand for Mailer Boxes in China

China is estimated to remain one of the leading markets for mailer boxes during the forecast period, owing to the rapid expansion of the e-commerce industry, easy availability of numerous products at lower prices, and the strong presence of leading mailer box manufacturers.

The market in China is expected to register a healthy CAGR of 7.2% between 2023 and 2033, totaling a valuation of USD 1.15 billion by 2033.

As per the World Integrated Trade Solution, demand for mailer boxes has increased significantly in 2019 due to the rise in export business and expanding e-commerce business. It is estimated to continue to foster the growth of the mailer box market in the country during the forecast period.

E-commerce, mail, and postal services require a more dependable and effective way to reduce packaging costs and minimize damage during transit. As a result, they opt for packaging solutions like mailer boxes. Because mailer boxes enhance delivery methods, now accessible and popular delivery products in e-commerce, the mailer box industry is estimated to thrive across China during the assessment period.

The E-commerce Sector Enhances the Performance of the Indian Market

Flourishing E-commerce Sector Spurring Growth in India’s Mailer Boxes Market

As per FMI, the market in India is projected to capture a CAGR of 7.9% during the forecast period, totaling a valuation of USD 649.0 million by 2033. Growth in the market is driven by the booming e-commerce industry, the growing adoption of mailer boxes across households, and the significant presence of market players.

According to the India Brand Equity Foundation, over the last few years, India has witnessed a surge in its e-commerce sector, projected to grow to USD 200 billion by 2026 from USD 38.5 billion in 2017. This growth is mainly due to increased internet and smartphone penetration and the ongoing digital transformation in the country.

Order volumes have increased due to the sector's record-breaking sales events since June, including Myntra, Flipkart's Independence Day Sale, and Amazon's Prime Day Sales. In a recent financial report, Walmart reported that Flipkart's (Gross Merchandising Volume) had surpassed pre-COVID-19 levels. Therefore, the market for mailer boxes is estimated to continue to experience robust growth in India due to the development of e-commerce platforms.

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Competitive Landscape

Prominent players operating in the global market are focusing on adopting new product launches, capacity expansion, mergers & acquisitions, collaborations, and partnerships to increase their revenue share and gain a competitive edge.

Some recent developments in the market are as follows -

  • In May 2022, Smurfit Kappa Group, a global leader in the packaging industry, declared its innovative sustainable and water-resistant paper for the boxes to remain intact even in humid conditions.
  • In June 2022, Mondi Group expanded its range of plastic-free eCommerce packaging with MailerBAG.
  • In May 2022, Smurfit Kappa United Kingdom Limited (SKUK), an integrated manufacturer of paper-based packaging products, acquired Atlas Packaging.

Mondi and Pratt are Transforming Mailer Boxes Space Through Recyclability and Expansion Strategies

The spurt in global e-commerce has increased demand for a range of packaging products. Ensuring these products are shipped safely to end users is a key focus area for leading e-commerce players.

  • Mailer boxes are a reliable and affordable option for end users, and with time, manufacturers are improving their offerings.
  • Manufacturing mailer boxes from lightweight and sustainable raw materials has gained traction during the last few years.
  • Recyclability is another critical concern for manufacturers, and they are investing in research and development to create pragmatic methods of recycling materials.

Mondi Group

One of the leading mailer box manufacturer is focusing on boosting its recyclability operations. For instance, in August 2022, the company announced opening a laboratory in Frantschach, Austria, to test how paper-based materials with non-paper components, such as coatings, are estimated to perform in large-scale recycling mills.

According to the firm, this is estimated to help improve its existing products and provide reliable information about their environmental impact. It also estimated to use the results to determine how the design of new packaging can be improved and how best to improve the circularity of its material flows.

Mondi also plans to acquire the Duino mill near Trieste, Italy, from the Burgo Group for €40 million. The mill currently operates one paper machine producing lightweight coated mechanical paper. Mondi said it plans to convert this machine to produce around 420,000 tonnes of high-quality recycled containerboard per annum-for an estimated investment of about €200 million.

The company also acquired paper bag converting lines from National Bag and Egypt Sack, two subsidiaries of Lafarge Cement Egypt, in April 2022. The company's subsidiary, Mondi Paper Bags, signed a long-term supply agreement, making Mondi a key supplier of paper bags for Lafarge Cement Egypt.

Similarly, to meet the demand from growing online grocery delivery services across central Europe, Mondi recently (August 2021) launched a new range of sustainable corrugated packaging solutions.

Pratt Industries

The company is strengthening its global operations through mergers, acquisitions, and opening new production facilities. For instance, in June 2022, Pratt Industries announced it had purchased an HP PageWide roll-to-roll preprint press to meet its customers’ growing demand for sustainable packaging and to offer more flexible and agile supply chains.

The company also announced a USD 400 million investment in 2021, which has since grown to USD 500 million, to support the construction of a 500,000-square feet box factory. It is estimated to produce corrugated sheets and boxes, including pizza boxes and packaging for significant distributors and big box stores, with paper sourced from the new state-of-the-art 650,000-s.f. Paper mill, which produces 100% recycled paper.

Scope of Report

Attribute Details
Forecast Period 2023 to 2033
Historical Data Available for 2018 to 2022
Market Analysis USD billion for Value
Key Countries Covered United States, United Kingdom, Japan, India, China, Australia, Germany
Key Segments Covered Region, ProductType, Wall Type, End Use
Key Companies Profiled Smurfit Kappa Group PLC; PakFactory; VSL Packaging Company USA; GWP Group; Shanghai DE Printed Box; International Paper Company; Mondi Group; Northwest Paper Box; Salazar Packaging, Inc.; Accurate Box Company, Inc.; Guangzhou Huaisheng Packaging Co., Ltd; Rengo.Co; Nine Dragons Worldwide; WestRock; Lee Man Paper Manufacturing; TetraPak; Koch Industries Inc.; RockTenn Co; DS Smith Plc; Action Box Inc
Report Coverage Market Forecast, Company Share Analysis, Competition Intelligence, DROT Analysis, Market Dynamics and Challenges, and Strategic Growth Initiatives
Customization & Pricing Available upon Request

Mailer Boxes Market by Segmentation

By Product Type:

  • C Flute
  • B Flute
  • E Flute
  • F Flute
  • Others (N Flute, A Flute)

By Wall Type:

  • Single Wall
  • Double Wall
  • Triple Wall

By End Use:

  • Commercial
  • Institutional
  • Household

By Region:

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia
  • Oceania
  • The Middle East & Africa (MEA)

Frequently Asked Questions

What is the Current Mailer Boxes Market Size?

The global market is estimated to be around USD 3.85 billion in 2023.

What could be the Total Value of Mailer Boxes Market...

The net worth of the global market could reach around USD 7.57 billion by 2033.

Which is the Most Preferred Product Type of Mailer.

The C flute mailer boxes are preferred and their sales may surge at 5.9% CAGR till 2033.

Why Sales of Mailer Boxes Market is Growing at a Faster Rate in India?

Booming ecommerce industry in India could drive the sales at 7.9% CAGR up till 2033.

Which Country is Likely to Dominate the Global Mailer.

China is expected to remain the dominant market with 7.9% CAGR through 2033.

Table of Content
	1. Executive Summary
	2. Market Overview
	3. Market Background
	4. Global Market Analysis 2018 to 2022 and Forecast, 2023 to 2033
	5. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Product Type
		5.1. C Flute
		5.2. B Flute
		5.3. E Flute
		5.4. F Flute
		5.5. Others
	6. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Wall Type
		6.1. Single Wall
		6.2. Double Wall
		6.3. Triple Wall
	7. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By End Use
		7.1. Commercial
		7.2. Institutional
		7.3. Household
	8. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Region
		8.1. North America
		8.2. Latin America
		8.3. Western Europe
		8.4. Eastern Europe
		8.5. South Asia and Pacific
		8.6. East Asia
		8.7. Middle East and Africa
	9. North America Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	10. Latin America Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	11. Western Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	12. Eastern Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	13. South Asia and Pacific Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	14. East Asia Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	15. Middle East and Africa Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country
	16. Key Countries Market Analysis
	17. Market Structure Analysis
	18. Competition Analysis
		18.1. Overview
		18.2. PakFactory
		18.3. VSL Packaging Company USA
		18.4. GWP Group
		18.5. Shanghai DE Printed Box
		18.6. International Paper Company
		18.7. Mondi Group
		18.8. Northwest Paper Box
		18.9. Salazar Packaging, Inc.
		18.10. Accurate Box Company, Inc.
		18.11. Guangzhou Huaisheng Packaging Co., Ltd
		18.12. Rengo.Co
		18.13. Nine Dragons Worldwide
		18.14. WestRock
		18.15. Lee Man Paper Manufacturing
		18.16. TetraPak
		18.17. Koch Industries Inc.
		18.18. RockTenn Co
		18.19. DS Smith Plc
		18.20. Action Box Inc
	19. Assumptions & Acronyms Used
	20. Research Methodology
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