Global machine automation controller market is expected to hit a valuation of USD 64.5 billion by the forecast period 2022 to 2032. Through the end of 2032, the market is likely to grow at a CAGR of 6.3%. The prime differentiator in this growth would be attributed to the energy and power sectors.
Recent trends have seen the proliferation of industry 4.0 standards across diverse industries like manufacturing, automotive and aerospace. Industries now can leverage multiple benefits from machine automation controller systems. Significant applications of this technology are found in process automation, efficiency improvement, productivity, and quality.
In terms of product quality, machine automation controller products have evolved considerably. It has witnessed integration with advanced technologies such as artificial intelligence (AI), machine learning (ML) and cloud computing.
This advancement has helped machine automation controllers to enter numerous industries. This has been primarily possible due to integration with other sensors, robots, and machinery, making them highly versatile and adaptable to different industries and applications.
Ahead of such benefits, there are other reasons for the rise of this market. The cost-effectiveness makes machine automation controllers highly accessible to medium-sized enterprises. This is particularly beneficial for industries of this scale as they reduce labor, increase speed and minimize errors.
The benefits of machine automation controllers are significantly highlighted in hazardous industries such as mining. It reduces human intervention and can help avoid unforeseen circumstances.
With such high proliferation of machine automation controllers, manufacturers are looking to invest heavily in this market. Suppliers are aiming to speed up their production lines by investing in the research and development in various types of controllers. Manufacturers are hoping to retain a competitive edge through such moves.
By the year 2032, this market is likely to skyrocket, where automation will be normalized by several industries. This would lead to high sales of machine automation controllers.
| Attributes | Key Insights |
|---|---|
| Machine automation controller Market (2022E) | USD 34.9 billion |
| Projected Market Valuation (2032F) | USD 64.5 billion |
| Value-based CAGR (2022 to 2032) | 6.3% |
| USA Value-based CAGR (2022 to 2032) | 5.2 % |
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According to Future Market Insights (FMI), historically, from 2017 to 2021, the value of the machine automation controller industry increased by around 4.2% CAGR.
With an absolute USD opportunity of USD 29.6 billion, during the forecast period, the market is projected to reach a USD 64.5 billion valuation by 2032.
The top segment by type in the market is distributed controller system which was estimated to be at 4.1% CAGR in the historical year 2017 to 2021. It is projected to reach 6.1% CAGR over the forecast period 2022 to 2032.
Based on industry type, the energy and power segment will register significant growth in the machine automation controllers market. It has a recorded CAGR of 4.0% which is projected to grow at 5.9% by 2032.
Asia Pacific To Exhibit High Demand from the Manufacturing Sector for Machine Automation Controllers by 2032
Asia Pacific market for machine automation controllers was estimated to be worth USD 17.1 billion in 2021 and it has a market size of USD 17.8 billion in 2022.
In 2032, the Asia Pacific market is estimated to be worth USD 33 billion. The historical CAGR between 2017 and 2021 was 52%. The forecasted CAGR till 2032 is expected to be 51.2%.
The region is a prominent manufacturing hub for the world with numerous companies setting up their production in the region. Machine automation controllers are being integrated into various manufacturing processes to increase productivity and reduce downtime in the plants.
Rising manufacturing activity in the region is posed to provide significant boost to the machine automation controller market over the forecast period.
Asia Pacific also has a sizeable economy contributing to around 35% of global GDP and has a robust manufacturing sector.
Increasing automation in the manufacturing sector is set to propel the demand and market size for machine automation controller systems in Asia Pacific.
Need for Efficient Production Processes in Manufacturing to Push Machine Automation Controller Sales
The United States machine automation controller industry is expected to grow to be worth USD 9.4 billion with an absolute USD growth of USD 3.7 billion till 2032.
This market in the USA has grown at a CAGR of 1.3% from 2017 to 2021 and is expected to grow at a CAGR of 5.2% from 2022 to 2032.
The threefold increase in the CAGR of this industry is due to the strategic location of the United States. It is a hub for modern technologies and industrial resources, and this primes it for an uptick in demand for machine automation controller systems.
The combination of the country’s vast array of industries, top talent, and high demand of automation-centric industrial processes is set to be a prime factor driving growth for this market. The United States has a significant manufacturing sector contributing around 11% to the country’s GDP. The country installed around 33,000 units of industrial robots in the year 2019 which increased to around 35,000 units of industrial robots installed in 2021.
Need for automation in the manufacturing sector has primarily been to the end of efficient production processes and reduced errors during manufacturing. This has supplemented machine automation controllers demand, presenting suppliers with lucrative opportunities for growth over the forecast period.
Rising Need for MRI Scanners in United Kingdom to Provide Market Expansion Opportunities
United Kingdom machine automation controller industry is expected to grow to be worth USD 1.7 billion with an absolute USD growth of USD 553.5 million till 2032. This market has grown at a CAGR of 0.7% from 2017 to 2021 and is expected to grow at a CAGR of 4.1%.
This growth has been primarily due to the challenges faced by healthcare sector in the United Kingdom. The region has around 6.1 MRI scanners per million people. The machine automation controllers are being used in the healthcare industry to improve the efficiency of hospitals and clinics.
Machine automation controllers are also utilized in healthcare for automating the operation of medical equipment such as X-ray machines and MRI scanners. This can help in ensuring that the equipment is used correctly and that it provides accurate and reliable medical diagnosis.
Rising integration of machine automation controllers in the healthcare sector in the United Kingdom is expected to push demand for such systems in the market.
The Rise of Industrial Robots to Provide High Growth Opportunity for Suppliers
The machine automation controller market in China is expected to grow to be worth USD 17.2 billion, with an absolute USD growth of USD 9.0 billion till 2032. This market in China has grown at a CAGR of 6.3 % from 2017 to 2021 and is expected to grow at a CAGR of 7.8% from 2022 to 2032.
China is a predominantly manufacturing economy with a significant number of corporations setting up their production units in China.
With the rise in manufacturing activity in the country, companies are extensively implementing automation to improve the productivity and efficiency of the plants. With the increasing adoption of robots in the country, the demand for machine automation controllers is also projected to increase.
Machine Automation Controllers with Distributed Control Systems to Find High Usage
Based on type, the distributed control system is projected to witness significant growth as it has grown at a CAGR of 4.1% from 2017 to 2021. It is further expected to grow at a CAGR of 6.1% from 2022 to 2032.
A distributed control system (DCS) is a type of control system used in industrial automation that uses multiple controllers to manage the various aspects of a process or machine. In the context of machine automated control, a DCS can be used to manage and control the different components of the machine, such as sensors, actuators, and other devices.
A significant advantage of DCS in machine automation is that it allows for greater flexibility and scalability.
By using multiple controllers that are distributed throughout the machine, the system can respond more quickly to changes in the process or machine conditions. They also allow for easy expansion or upgrades, as needed.
A DCS can improve the reliability and safety of the machine by providing redundant control and monitoring systems.
Power Generation Systems Will Have A High Demand for Machine Automation Controllers
The energy & power sector finds predominant use of machine automation controllers and has grown at a CAGR of 4% from 2017 to 2021. It is further expected to grow at a CAGR of 5.9% from 2022 to 2032.
Machine automation controllers play a vital role in energy and power systems by enabling precise control and monitoring of various machines and processes involved in power generation, distribution, and consumption.
These controllers use various sensors, actuators, and software algorithms to automate and optimize energy systems. To this end, machine automation controllers find significant use in power generation systems.
In thermal power plants, the controllers are used to automate the control of the boiler, turbine, and generator systems. This ensures their efficient and safe operation.
The controllers can also be used to optimize the power output of renewable energy systems. Solar and wind farms are helped by adjusting the position and orientation of solar panels and wind turbines to maximize energy capture.
Machine automation controllers are also used in power distribution systems. These controllers can be used to automate the control of transformers, switches, and other distribution equipment, ensuring that energy is distributed efficiently.
They can also be used to monitor the health of the distribution system and identify potential issues before they become significant problems. With the rise in the energy and power sector in the world, the market for this segment is projected to expand during the assessment period.
The industry players of machine automation controller market are investing heavily in research and development for new and efficient products. The companies are also focusing on product launches to augment their market positions.
The key players in the market include Abb Group, Siemens Ag, Emerson Electric Co, Schneider Electric Se, Rockwell Automation Inc, Parker Hannifin Corporation, Stmicroelectronics, Mks Instruments Inc., Motion Control Corporation, Estun Automation Co. Ltd, Ametek Inc., Powertec Industrial Motors Inc., Dover Motion, Omron Corporation, Delta Electronics
For instance
In September 2021 – Omron Corporation announced the release of sysmac studio 3D simulation software. With its help, robot and accessory device movement can be integrated and validated. This enables a flexible and accurate response to product diversification and demand swings at manufacturing facilities, thus, optimizing production.
In January 2020 – Schneider Electric announced the launch of Modicon M262 in India. The IIoT ready controller offers intuitive, scalable, and reliable machine integration into an industry 4.0 environment.
This controller also possesses cyber security features and encryption protocols to provide direct cloud connectivity.
| Attribute | Insights |
|---|---|
| Estimated Market Size (2022) | USD 34.9 billion |
| Projected Market Valuation (2032) | USD 64.5 billion |
| Value-based CAGR (2022 to 2032) | 6.3% |
| Forecast Period | 2022 to 2032 |
| Historical Data Available for | 2017 to 2021 |
| Market Analysis | Value (USD billion) |
| Key Regions Covered | North America; Latin America; Europe; East Asia; South Asia; Oceania; Middle East and Africa |
| Key Countries Covered | USA, United Kingdom, Germany, France, Spain, Italy, Japan, China, Singapore, Malaysia, Sri Lanka, Kingdom of Saudi Arabia, United Arab Emirates, South Korea, Finland, Hungary, Rest of the World |
| Key Segments Covered | Type, Industry, Region |
| Key Companies Profiled |
Abb Group; Siemens Ag; Emerson Electric Co; Schneider Electric Se; Rockwell Automation Inc; Parker Hannifin Corporation; Stmicroelectronics; Mks Instruments Inc.; Motion Control Corporation; Estun Automation Co. Ltd; Ametek Inc.; Powertec Industrial Motors Inc.; Dover Motion; Omron Corporation; Delta Electronics |
| Report Coverage | Market Forecast, Company Share Analysis, Competition Intelligence, Market Dynamics and Challenges, and Strategic Growth Initiatives |
The market was valued at USD 34.9 billion in 2022.
The market is estimated to reach USD 64.5 billion by 2032.
The United States market is forecast to capture a 5.2% CAGR by 2032.
Distribution control systems are likely to expand at 6.1% CAGR through 2032.
China is predicted to expand at a CAGR of 7.8% through 2032.
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