The global high-temperature industrial burner market size is likely to be valued at USD 1.61 billion in 2023 and is projected to grow at a CAGR of 3.9% from 2023 to 2033.
It is set to reach a valuation of USD 2.36 billion by 2033. The power generation segment is set to account for more than 45% of the global high-temperature industrial burner market by the end of the forecast period.
The oil burner segment is anticipated to witness a relatively higher growth rate of 3.3% in terms of value over the forecast period. Demand for oil burners in 2033 is expected to grow by 1.4x, as compared to 2023. However, the gas-fueled industrial burner is also projected to gain significant traction in the global market.
South Asia is expected to exhibit healthy growth in the market owing to rising awareness about emission-less industrial burners. Easy attachments of these burners would also enhance the overall efficiency of end users. ASEAN is thus estimated to hold about 38.8% of the market share in 2023.
Industrial burners are designed to treat materials at extremely high temperatures in enclosed systems. They are very essential to heavy-duty industries as these industries require high-capacity burners for metal melting with the help of heat treatment to facilitate large-scale manufacturing.
Metals and metallurgy businesses are replacing large, risky furnaces with high-capacity industrial gas burners. These burners are being employed in heavy-load applications since building high-capacity furnaces and reactors is more expensive and complicated in terms of production. As per FMI, the high-temperature industrial burner market currently holds about 15.5% of the industrial burner market share.
| Attribute | Details |
|---|---|
| Historical Value (2022) | USD 1.55 billion |
| Current Year Value (2023) | USD 1.61 billion |
| Expected Forecast Value (2033) | USD 2.36 billion |
| Projected CAGR (2023 to 2033) | 3.9% |
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High-temperature industrial burners, which are a significant aspect of heavy-duty industries, are manufactured to reach tremendous temperatures in closed systems while processing materials.
Rising disposable income, growing industrial production, and rapid expansion of the service sector are some of the factors boosting the energy demand. The USA Energy Information Administration (EIA) estimates that the global consumption of energy can increase by almost 50% by 2050. Expansion is mainly focused on areas that have speedy economic development, especially in Asia.
| Historical CAGR (2018 to 2022) | 2.3% |
|---|---|
| Forecasted CAGR (2023 to 2033) | 3.9% |
Boilers at power plants create high-pressure steam by using a variety of fuels, including coal, natural gas, petroleum, and biomass/waste, to produce power. As a result, demand for high-temperature industrial burners will rise as boilers are more often used in power production facilities. Owing to the aforementioned factors, the global market is anticipated to grow by 1.46x from 2023 to 2033.
3D printing has aided in the development of numerous complicated items, while also considerably lowering production costs. 3D printing technology is used to create burners with well-designed flames for liquid and gas. For example, Euro-K GmbH, a leading power conversion device manufacturer, created small technology burners to reduce fuel consumption and increase performance flexibility.
Small burners can burn gas and liquid-based fuel since the amplifier produces a combination of fuel and air. Furthermore, 3D technology is applied in the marine industry, where upgraded industrial burners are used as catalysts in diesel or oil that need to be fed into furnaces, where it burns and starts the ship's boilers, thereby producing steam that drives the ship's turbines.
Principal Consultant
For a variety of needs, burners for industrial operations are offered in an extensive series of burning capabilities, i.e., 40 kW to 30,000 kW and beyond. It is the responsibility of plant operators to make the best and most effective use of industrial burners after they have been installed at the plant.
Manufacturers of industrial burners are developing new products with multiple-stage ability regulation. Rising demand for new industrial burners with various capacity management modulations is creating pressure on manufacturers worldwide.
| Country | 2022 Value Share in Global Market |
|---|---|
| United States | 14.2% |
| Germany | 6.9% |
| Japan | 6.0% |
Demand for Industrial Oil Burners to Surge in Power Generation Industry in the USA
Regulatory norms in the USA have considerably improved burner designs and efficiency, which have further encouraged manufacturers to focus more on offering low-emission and high-efficiency industrial burners in the country. In addition, the expansion of the power generation and metal & mining industries would drive demand in the USA.
The United States high-temperature industrial burner market has grown steadily over the past few years. Factors such as increasing industrialization, expansion of manufacturing sectors, and rising demand for energy-efficient burners have contributed to market expansion.
The United States has experienced a shale gas boom in recent years, resulting in abundant and cost-effective natural gas resources. Natural gas is a preferred fuel for high-temperature industrial burners due to its low emissions and cost-efficiency. The availability of affordable natural gas has positively impacted market growth, with many industries opting for gas-fired burners over traditional fuel options.
Germany Paves the Way for Low-Carbon Industrial Burner Solutions
Germany has a robust industrial sector, encompassing various industries such as automotive, chemicals, and machinery. Germany has been actively promoting the use of low-carbon technologies in industries. The market in Germany is witnessing a shift towards cleaner burning technologies, including natural gas burners and burners with advanced combustion control systems.
The Germany high-temperature industrial burner market is poised for significant growth in the coming years. Factors such as the expansion of the industrial sector, stringent environmental regulations, and technological advancements are likely to continue to drive market demand.
The transition towards low-carbon solutions, increasing adoption of Industry 4.0 technologies, and the growing focus on energy efficiency are projected to shape the future of the market.
Japan High-temperature Industrial Burner Market Ignites Innovation and Efficiency
Japan's thriving manufacturing sector, including automotive, electronics, and chemicals, has fueled the demand for high-temperature industrial burners. The Japanese government has implemented strict environmental regulations.
This drives the adoption of advanced and efficient burners that minimize emissions and improve energy efficiency. Japan has been actively promoting energy conservation and sustainability initiatives. High-temperature industrial burners with improved fuel efficiency and reduced emissions play a significant role in achieving these goals. Japan has always prioritized energy efficiency due to limited domestic energy resources. As Japan aims to reduce its dependence on fossil fuels, there is a growing interest in renewable and sustainable fuel options for industrial burners.
| Country | Value CAGR (2023 to 2033) |
|---|---|
| United Kingdom | 2.8% |
| China | 4.6% |
| India | 5% |
Energy-efficient Burners Ignite the Future of Industrial Processes in the United Kingdom
The United Kingdom is making significant progress in transitioning towards renewable energy sources. As a result, there is a growing demand for high-temperature industrial burners capable of using alternative fuels, such as biomass, biogas, and hydrogen. Burner manufacturers are focusing on developing flexible and multi-fuel burners to meet these evolving requirements.
The adoption of digitalization and Industry 4.0 concepts is also influencing the United Kingdom high-temperature industrial burner market. Manufacturers are integrating burner systems with advanced control systems and sensors to optimize combustion processes, enhance operational efficiency, and enable remote monitoring and control.
Expansion of the Industrial Sector in China to Drive Sales of Oil and Gas Burners
Despite various challenges related to the supply chain such as increasing raw material prices, unavailability of building materials, and lack of skilled labor, the China industrial sector continues to grow at a steady pace.
The country's rapid industrialization, increasing demand for energy, and strict environmental regulations have contributed to the expansion of the China high-temperature industrial burner market. China's robust industrial sector, driven by manufacturing and construction activities, has increased the demand for high-temperature industrial burners.
China's commitment to reducing greenhouse gas emissions has led to a growing trend of adopting clean energy solutions, including high-temperature burners that utilize alternative fuels like natural gas, biogas, and hydrogen. The power generation, oil and gas, chemicals, and metallurgy industries are the key end users of high-temperature industrial burners in China.
These industries' continuous expansion and modernization projects drive the demand for efficient and reliable burners capable of meeting their high-temperature requirements.
Rising Steel Production Fuels Demand for High-Temperature Industrial Burners in India
The India high-temperature industrial burner market is poised for substantial growth. India's industrial sectors, including manufacturing, chemicals, and petrochemicals, are experiencing robust growth, which is driving the demand for high-temperature industrial burners. The government's focus on promoting energy efficiency and reducing emissions has led to the adoption of cleaner and more efficient burning technologies. This creates opportunities for high-temperature industrial burners. The demand for process heating in industries such as food processing, pharmaceuticals, and textiles is increasing, driving the need for high-temperature industrial burners.
India's steel industry is one of the leading consumers of high-temperature industrial burners. The country's increasing steel production capacity, driven by infrastructure development and automotive sector growth, is creating significant demand for high-temperature burners for various steelmaking processes.
Moreover, India's power generation sector is witnessing substantial growth, with a focus on renewable energy sources and thermal power plants. High-temperature industrial burners are essential for efficient combustion in thermal power plants, presenting opportunities for burner manufacturers to cater to this growing demand.
| Segment | 2022 Value Share in Global Market |
|---|---|
| Oil Burner Fuel Type | 44% |
| Boilers Application | 27.6% |
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Key Companies to Look for Highly Efficient Industrial Water Heater Boilers
By application, the boilers segment is set to dominate the market throughout the forecast period. Stringent government regulations to reduce carbon emissions and the rising replacement of conventional heating systems with high-performance units are set to drive the boilers segment.
Additionally, rising demand for heat and steam-related processes across several industries and the ongoing development of energy-efficient boilers would aid growth.
Boilers are extensively used in industries for applications such as steam generation, heating, and power generation. The demand for boilers is high across sectors like power generation, oil and gas, chemicals, and refining, leading to a significant market share for the boilers segment. Furthermore, boilers are critical in energy-intensive industries, where energy efficiency is crucial.
High-temperature industrial burners optimize fuel combustion and heat transfer, ensuring maximum energy efficiency. Boilers also find application in diverse industries, comply with stringent emission regulations, and benefit from technological advancements in burner technologies. All these factors contribute to the dominance of the boilers segment in the high-temperature industrial burners market.
Oil Burners Reign Supreme in High-temperature Industrial Burners Market
The dominance of oil burners in the high-temperature industrial burners market can be attributed to their
Oil fuels, particularly petroleum-based ones like diesel or heavy fuel oil, are readily available and affordable compared to other fuel types. They possess a high energy density, making them ideal for generating high-temperature heat.
The well-developed infrastructure and refined technology surrounding oil burners make them a convenient choice for many industries that already have existing systems in place. Oil burners offer precise combustion control, resulting in optimized heat transfer and reduced emissions. Their versatility allows for application in various industrial sectors.
The global high-temperature industrial burner market is expanding with the presence of several big, intermediate, and small-scale manufacturers, producers, and service providers. Prominent manufacturers are partnering and collaborating with industry leaders for gaining better market opportunities.
For instance
In June 2023, Emerson announced that their specialists are going to showcase their abilities in managing environmentally friendly alternative fuels. They aim to present a net-zero burner solution by employing hydrogen, biogas, biomass, and biodiesel technologies at THERMPROCESS 2023.
In February 2023, ClearSign Technologies Corporation, a promising pioneer in industrial combustion and sensing technologies, disclosed the initial sale of their fire tube boiler burner technology in California.
In November 2022, Baltur introduced The IB burner series, specifically developed to fulfill the most challenging requirements of industrial applications. These industrial burners feature a separate fan design.
In October 2022, Toscotec launched the TT Hydrogen Burner. It is a new generation of burners fueled entirely by hydrogen. The burner has been specifically designed and thoroughly tested for Yankee hoods, ensuring optimal performance.
In July 2021, Tenova introduced its new burners for heat treatment furnaces. They use up to 100% hydrogen and keep NOx emissions largely below the stringent limits, thereby aligning with the company’s initiatives to initiate a decarbonized industry production.
When Sustainability is Key to Success- Honeywell, Forbes Marshall, and ANDRITZ Focus on Manufacturing Low-emission Industrial Burners
Honeywell is a leading global company with a strong presence in various industries such as refining, pulp & paper, life sciences, and biofuels. From product designing and technical operations to a wide range of thermal industrial applications, it has consolidated its position when it comes to manufacturing and distribution of high-temperature industrial burners.
A key focus area of Honeywell is reducing the emissions of high-temperature industrial burners. In this regard, the company is developing state-of-the-art solutions that can mitigate unwanted thermal leakage.
The company is also taking an active step toward net zero initiatives by organizing events and conferences that discuss the latest innovation and efforts toward sustainability.
For instance, in May 2022, Honeywell Process Solutions welcomed leading sustainability leaders from all over the globe at its annual conference. The conference hosted discussions on how alternative fuels can be used to reduce global emissions.
Interactive user interface and inclusion of smart technology is the mantra for Forbes Marshall Pvt. Ltd., which is a trusted name in the field of high-temperature industrial burners. It continues to boost its product line through the latest offerings. At the same time, it is focusing on sustainability initiatives both on part of government regulations and changing preferences of buyers.
For instance, the company has equipped its industrial burners with electronic compound regulation (ECR) technology. This innovative technology not only balances the load on the burners but also provides end-to-end monitoring for controlling temperature.
ANDRITZ Metals Germany, formerly known as ANDRITZ FBB, is a leading supplier of high-temperature burners. Its main focus is on the steel and aluminum industries.
It is also participating in mergers and acquisitions to compete with its rivals. For instance, in April 2020, ANDRITZ Metals Germany acquired Enviroburners, a Finland-based manufacturer of industrial burner solutions to strengthen its position.
ANDRITZ is also focusing on consolidating its position in Latin America, especially in Brazil and Chile. It received an order from a Brazil-based company named Suzano to deliver state-of-the-art products in Mato Grosso do Sul.
The market is valued at USD 1.21 billion in 2023.
The market is expected to progress at a CAGR of 3.9%
The United States will expand at 2.8% CAGR until 2033.
Oil burner will remain preferred.
The market shall reach USD 2.36 billion in 2033.
1. Executive Summary 2. Market Overview 3. Market Background 4. Global Market Analysis 2018 to 2022 and Forecast, 2023 to 2033 5. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Burner Type 5.1. Regenerative Burner 5.2. High-Velocity Burner 5.3. Impulse Burner 5.4. Radiant Burner 5.5. Customized (Burner Boiler) 5.6. Flat Flame Burner 5.7. Oxygen Burner 5.8. Sinter Burner 5.9. Low & Ultra-Low Nox Burner 5.10. Flameless Burner 6. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Burner Design 6.1. Mono-block 6.1.1. Single-stage 6.1.2. Two-stage 6.2. Duo-block 7. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Rated Power 7.1. 1 to 5 MW 7.2. 5 to 10 MW 7.3. 10 to 20 MW 7.4. 20 to 50 MW 7.5. 50 to 100 MW 8. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Application 8.1. Boilers 8.2. Steam & Gas Turbine 8.3. HRSG (Heat Recovery Steam Generation) 8.4. Furnaces/Forges 8.5. Hot Air Generators 8.6. Incineration 9. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Fuel Type 9.1. Gas Burner 9.2. Oil Burner 9.3. Dual Fuel Burner 10. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By End-Use Industry 10.1. Metallurgy 10.2. Power Generation 10.2.1. Thermal 10.2.2. CHP & CCHP 10.2.3. Bio Gas 10.3. Oil & Gas 10.4. Cement & Refractories 10.5. Chemical & Petro Chemical 10.6. Industrial Co-Generation Plant 10.7. District Heating 10.8. Pulp & Paper 10.9. Marine 10.10. Municipal Waste Incineration 11. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Region 11.1. North America 11.2. Latin America 11.3. Western Europe 11.4. Eastern Europe 11.5. South Asia and Pacific 11.6. East Asia 11.7. Middle East and Africa 12. North America Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 13. Latin America Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 14. Western Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 15. Eastern Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 16. South Asia and Pacific Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 17. East Asia Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 18. Middle East and Africa Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Country 19. Key Countries Market Analysis 20. Market Structure Analysis 21. Competition Analysis 21.1. Honeywell International Inc. 21.2. Forbes Marshall Private Limited 21.3. Astec Industries Inc. 21.4. ThyssenKrupp AG 21.5. Alfa Laval AB 21.6. Baltur S.p.A 21.7. Andritz AG 21.8. Oilon Group Oy 21.9. Weishaupt Group 21.10. ZEECO Inc. 21.11. John Zink Hamworthy Combustion 21.12. Service 21.13. Babcock Wanson 21.14. SAACKE GmbH 21.15. Tenova S.p.A 21.16. Volcano Co. Ltd. 21.17. Zhejiang Baite Burners Manufacture Co. Ltd. 21.18. Olympia Kogyo Co. Ltd. 21.19. Elco Burners GmbH 22. Assumptions & Acronyms Used 23. Research Methodology
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High-Temperature Industrial Burner Market
