High Performance Fibers for Defense Market Outlook 2022 to 2032

The global high performance fibers for defense market is expected to reach a value of USD 1,258.1 million in 2022. Between 2022 and 2032, a healthy 6.8% CAGR is estimated expand the market and help it to a valuation of USD 2,428.7 million in 2032. Robust development in the defense sector, rising military expenditure across numerous developed and developing countries, and a growing focus on new and innovative products are prominent factors set to bolster the sales of product during the forecasted period.

High-performance fibers are designed for specific applications that require exceptional strength, stiffness, chemical resistance, or heat resistance. These fibers have been developed to have high modulus, high strength, thermal stability at high temperatures, chemical and solvent resistance, and a variety of other end-use application properties. High-performance fibers are used in a variety of industries, including aerospace and defense, protective apparel, biomedical, geotextiles, civil engineering, construction, and electronics.

Aramids, high-modulus polyethylene, carbon fiber, polybenzoxazole (PBO), novoloid, and fiberglass are among the most popular types of high performance fiber. Aramid fibers are common across military and aerospace applications owing to their strength and heat resistance. Renowned aramid brands include the likes of Nomex, Kevlar, and Twaron. Other properties that make aramids popular include their resistance to abrasion and organic solvents, and low flammability.

High-modulus polyethylene is commonly used for manufacturing body armor. It shares several similarities with high-density polyethylene (HDPE), which is known for properties such as high strength-to-density ratio, significant tensile strength, and resistance to various solvents. High-modulus polyethylene also offers resistance to concentrated alkalis and acids.

Carbon fibers have also garnered immense popularity for advantages such as high tensile strength, high stiffness, chemical resistance, strength-to-weight ratio, temperature tolerance, and limited thermal expansion. Adoption of carbon fibers in the defense sector has been restricted so far due to their high costs. In defense sectors across developing economies, fiberglass is preferred over carbon fibers as it offers several similar characteristics at a fraction of carbon fibers’ price.

Polybenzoxazole (PBO) or Zylon fibers are known for their high performance and heat resistance. Compared to aramid fibers, PBO fibers offer around two times more strength. Compared to steel, they are also around ten times stronger, which makes them the strongest organic manmade fiber.

Novoloid’s key characteristics that are fueling its adoption in the global defense industry include chemical and flame resistance, thermal insulation, limited combustion and smoke toxicity, and compatibility with thermoplastic and thermoset resins.

Attribute Key Insights
Estimated High Performance Fibers for Defense Market Value (2022) USD 1,258.1 million
Projected Market Value (2032) USD 2,428.7 million
Value-based CAGR (2022 to 2032) 6.8%
Top Players Share in 2021 60.9%

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2017 to 2021 High Performance Fibers for Defense Market Outlook Compared to 2022 to 2032 Demand Forecast

The market witnessed a slow but steady CAGR of 4.2% from 2017 to 2021. As per Future Market Insights (FMI), the forecast growth outlook for the high performance fiber for defense market is to remain around 6.8% from 2022 to 2032.

High performance fibers are widely used in the defense sector because of their high-end uses in products such as body armor, helmet plates, vehicle armor, and several other items. Military ground forces across the world face the most adverse challenges and conditions. Facing extreme hot and cold atmospheres, diving from high altitudes, and guarding borders while carrying heavy weights are challenges that armed forces have to overcome regularly.

With ongoing technological advancements and consistent growth in military and defense spending across the world, various efforts have been made to modernize conventional military tactics and traditions. Replacement of conventional uniforms and other accessories for improving protection with a single apparel made up of high-performance fibers that incorporates all the qualities and characteristics of such accessories is a key trend adopted by leading countries in the world.

Market Dynamics

Which Restraint is Most Likely to Restrict Acceleration of the Market for High Performance Fibers?

Relatively Slow Economic Growth in Key Markets to Hamper Sales of High Performance Fiber for Defense Market

North America and Europe account for a sizable portion of the global high performance fibers for defense market. These markets have recently experienced relatively slow growth and are on the verge of a recession. This situation is expected to remain unchanged for the initial phase from 2022 to 2032.

China, another key market for high performance fiber for defense, is witnessing an economic slowdown. The high costs associated with several high performance fibers, such as aramid fiber and carbon fiber are also predicted to hamper the acceleration of the market during the forecast between 2022 and 2032.

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Country-wise Insights

How is the USA Market for High Performance Fibers Set to Perform Between 2022 and 2032?

Increasing Military Spending to Make the USA a Lucrative Market for High Performance Fibers for Defense

North America is estimated to remain among the leading consumers of high performance fibers for defense in the world. The region was predicted to hold a 42.5% share of the global high performance fibers market in 2022. From 2022 to 2032, it is expected to create an absolute dollar opportunity of USD 457.3 million.

The USA is one of the prominent buyers in the high performance fibers for defense market in North America as well as in the global market. The country was estimated to hold a significant share of the global market in 2022 and is expected to continue this trend from 2022 to 2032. Increasing military expenditure, growing military personnel safety concerns, and implementation of stringent regulations by various regulatory bodies, such as American National Standards Institute (ANSI), Health and Safety Executive (HSE), and various state bodies are driving the acceleration of the USA market.

What Does the Future Hold for China High Performance Fibers Market for Defense?

Presence of Military Personnel and Need for Law Enforcement Personnel to Fuel Opportunities in China

China is expected to be one of the prominent consumers of high performance fibers for defense in the Asia Pacific region, accounting for around 55% to 60% share in the regional market. Increasing presence of military personnel and growing need for law enforcement are among the crucial factors anticipated to be fueling market expansion in China.

In recent years, the Chinese government has been proactive in increasing its military infrastructure, particularly near the border it shares with neighboring India. Armies of both countries have clashed in sensitive border regions near the Indian state of Arunachal Pradesh and the Union Territory of Ladakh. From 2022 to 2032, China is expected to keep its military infrastructure enhancement projects underway, which should make it a lucrative market for players.

Which Countries in Asia Pacific are Likely to Fuel Demand for High Performance Fibers for Defense from 2022 to 2032?

India and Japan to Follow China’s Footsteps as Focus Grows on Enhancing Existing Military Infrastructure

India market for high performance fibers for defense is estimated to witness a robust CAGR of 8.4% from 2022 to 2032. Several countries of Asia Pacific region, such as India and Japan are investing a significant share of their GDP to expand and strengthen their defense sector.

Increasing number of military personnel along with the advancements of the military infrastructure is a strategy being adopted by both developed and developing countries across Asia Pacific. Owing to the growing threats of trade war, terrorist attacks, and civil war, several countries in the region are focused on expanding their armed forces. These are prominent factors bolstering the sales of high performance fibers in the region.

Category-wise Insights

How are Carbon Fiber Sales Driving the Market for High Performance Fibers in Defense?

Significant Traction for Carbon Fiber is driving Sales of High Performance Fiber for Defense Market

The high performance fiber industry for defense is accelerating growth with innovations in technology with carbon fiber owing to its strength and low weight. Carbon fiber is unquestionably one of the most effective and sought-after composite materials for a variety of military applications. It finds numerous applications in the defense industry for its use such as body armor, helmet plates, vehicle armor, wheels, and weapon stocks.

Carbon fiber is utilized to create parts that are lighter, cheaper, and faster to make, as well as more flexible, durable, and corrosion-resistant. Additional advantages of carbon fiber, such as its minimal thermal expansion, only strengthen its case as the best replacement for metal parts. Due to all these properties, carbon fiber has significant traction from the defense section which will expand during the forecast period.

Which Segment Dominates the Market for High Performance Fiber for Defense by Product Type?

By Product Type, Aramids to Dominate Sales in the High Performance Fibers for Defense Market

Aramid fibers such as Technora are high-performance man-made fibers, which offer a range of characteristics, including high strength and resilience to abrasion and organic solvents. Their applications are prevalent in lightweight shell constructions as well as ballistic protection structures such as helmets, different shields, protective apparel, and automobile tires.

Aramids are anticipated to remain one of the key product types in the market. They accounted for around 49.5% of the global sales of high performance fibers for defense in 2022, and are expected to continue this dominance in the global high performance fibers for defense market between 2022 and 2032. The segment is expected to create an absolute dollar opportunity of USD 509.2 million in the coming years. Popular aramid brands right now include Nomex®, Technora, and Kevlar®.

Which Application is the Predominant Consumer of High Performance Fibers for Defense?

Military Applications to Consume a Dominant Share of Market for High Performance Fibers for Defense

Based on application, the global market for high performance fibers for defense is categorized into military and law enforcement. The military segment is expected to remain a top buyer and is expected to witness acceleration at a positive CAGR of 7.0% from 2022 to 2032.

Increasing demand for lightweight, durable, and heat and chemical resistant raw materials to manufacture high-grade military equipment is expected to provide lucrative opportunities for high performance fiber manufacturers between 2022 and 2032.

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Competitive Landscape

To gain market share and cater to the escalating demand for high performance fibers in defense, key players are focusing their efforts on improving their manufacturing capacities. Their investments are aimed at improving their manufacturing efforts to meet the growing and diverse needs of the global defense sector.

Several manufacturers are also focusing to create and launch cutting-edge technological advancements to stay ahead of the competition. Key players are poised to concentrate their efforts on research & development to come up with and discover innovative solutions.

For instance:

  • In October 2022, Toray Composite Materials America, Inc., announced a substantial update to its Decatur, Alabama, carbon fiber factory. The high-performance TORAYCATM T1100 carbon fiber's production capacity will be quadrupled thanks to a USD 15 million investment. The renovations are expected to start in April 2023 and end in September 2023.
  • In January 2021, Honeywell International Inc. revealed the latest addition to its ground-breaking Spectra Shield 6000 series of high-performing ballistic materials to comply with strict requirements for protective equipment and the rising international need for lightweight protection.

Scope of Report

Attribute Details
Estimated Market Size (2022) USD 1,258.1 million
Projected Market Valuation (2032) USD 2,428.7 million
Value-based CAGR (2022 to 2032) 6.8%
Forecast Period 2022 to 2032
Historical Data Available for 2017 to 2021
Market Analysis USD million for value
Key Regions Covered North America; Latin America; Europe; East Asia; South Asia and Pacific; Middle East and Africa
Key Countries Covered USA, Canada, Mexico, Brazil, Germany, The United Kingdom., France, Italy, Spain, Russia, China, Japan, India, Association of Southeast Asian Nations, Gulf Cooperation Council Countries, Australia, Türkiye, South Africa
Key Segments Covered Product Type, Application, Region
Key Companies Profiled DuPont de Nemours Inc.; Toray Industries, Inc.; Teijin Limited; Avient Corporation; Kolon Industries, Inc.; Huvis Corp.; Diversey Inc.; ESE Industries; Honeywell International; Hexcel Corporation; Shanghai Tanchain New Material Technology Co., Ltd.; Advanced Composites Inc.; Hintsteiner Group GmbH; Innovative Composite Engineering Inc.
Report Coverage Market Forecast, Company Share Analysis, Competition Intelligence, Drivers, Restraints, Opportunities, and Threats Analysis, Market Dynamics and Challenges, and Strategic Growth Initiatives
Table of Content
  • 1. Executive Summary
  • 2. Market Overview
  • 3. Key Market Trends
  • 4. Key Success Factors
  • 5. Global Market Demand Analysis 2017 to 2021 and Forecast, 2022 to 2032
  • 6. Global Market - Pricing Analysis
  • 7. Global Market Demand (in Value or Size in USD million) Analysis 2017 to 2021 and Forecast, 2022 to 2032
  • 8. Market Background
  • 9. Global Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Product Type
    • 9.1. Aramids
      • 9.1.1. Meta-aromatic Polyamide
      • 9.1.2. Para-aromatic Polyamide
    • 9.2. High-modulus Polyethylene
    • 9.3. Carbon Fiber
    • 9.4. Polybenzoxazole (PBO)
    • 9.5. Novoloid
    • 9.6. Fiberglass
    • 9.7. Others
  • 10. Global Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Application
    • 10.1. Military
      • 10.1.1. Body Armor
      • 10.1.2. Helmet Plates
      • 10.1.3. Vehicle Armor
    • 10.2. Law Enforcement
      • 10.2.1. Body Armor
      • 10.2.2. Helmet Plates
      • 10.2.3. Vehicle Armor
  • 11. Global Market Analysis 2017 to 2021 and Forecast 2022 to 2032, by Region
    • 11.1. North America
    • 11.2. Latin America
    • 11.3. Europe
    • 11.4. East Asia
    • 11.5. South Asia and Pacific
    • 11.6. Middle East & Africa
  • 12. North America Market Analysis 2017 to 2021 and Forecast 2022 to 2032
  • 13. Latin America Market Analysis 2017 to 2021 and Forecast 2022 to 2032
  • 14. Europe Market Analysis 2017 to 2021 and Forecast 2022 to 2032
  • 15. South Asia and Pacific Market Analysis 2017 to 2021 and Forecast 2022 to 2032
  • 16. East Asia Market Analysis 2017 to 2021 and Forecast 2022 to 2032
  • 17. Middle East and Africa Market Analysis 2017 to 2021 and Forecast 2022 to 2032
  • 18. Key Countries Market Analysis
  • 19. Market Structure Analysis
  • 20. Competition Analysis
    • 20.1. DuPont de Nemours Inc.
    • 20.2. Toray Industries, Inc.
    • 20.3. Teijin Limited
    • 20.4. Avient Corporation
    • 20.5. Kolon Industries, Inc.
    • 20.6. Huvis Corp.
    • 20.7. ESE Industries
    • 20.8. Honeywell International
    • 20.9. Hexcel Corporation
    • 20.10. Shanghai Tanchain New Material Technology Co., Ltd.
    • 20.11. Advanced Composites Inc.
    • 20.12. Hintsteiner Group GmbH
    • 20.13. Innovative Composite Engineering Inc.
  • 21. Assumptions and Acronyms Used
  • 22. Research Methodology

Global High Performance Fibers for Defense Industry by Category

By Product Type:

  • Aramids
    • Meta-aromatic Polyamide
    • Para-aromatic Polyamide
  • High-modulus Polyethylene
  • Carbon Fiber
  • Polybenzoxazole (PBO)
  • Novoloid
  • Fiberglass

By Application:

  • Military
    • Body Armor
    • Helmet Plates
    • Vehicle Armor
  • Law Enforcement
    • Body Armor
    • Helmet Plates
    • Vehicle Armor

By Region:

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia and Pacific
  • Middle East and Africa

Frequently Asked Questions

How is the Market Expected to Perform Through 2033?

The market is expected to proliferate at a CAGR of 6.8% through 2033.

What Factors Push the Market Growth?

Surge in defense expenditure and increasing research and development.

Which Firms are Actively Participating in the Market?

DuPont de Nemours Inc., Toray Industries, Inc., and Teijin Limited are key market players.

How are Key Players Strategizing for a Larger Market Share?

Key players are focused on launching new and innovative solutions.

Which Product Type is Highly Sought in the Market?

Carbon fiber is a highly sought-after product type in defense field.

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