The global helical submerged arc welded (HSAW) pipes industry is estimated to account for USD 6.1 billion in 2025. It is anticipated to grow at a CAGR of 3.3% during the assessment period and reach a value of USD 8.5 billion by 2035.
In 2024, the industry continued to grow steadily owing to some key drivers. International development of energy infrastructure projects, particularly in emerging economies, increased demand for oil and gas transmission pipelines wherever they are extensively utilized due to their durability and cost-effectiveness. Remarkably, markets such as Asia-Pacific and the Middle East experienced significant investments in pipeline projects in a bid to complement their growing energy needs.
Ahead to 2025 and beyond, the sector will continue to expand. The continued urbanization and industrialization in developing nations are set to fuel additional demand for energy and water infrastructure, thus leading to higher demand for products. Moreover, the replacement and refurbishment of aging pipeline networks in developed economies offer huge opportunities for growth.
Key Metrics
| Metrics | Values |
|---|---|
| Market Size (2025E) | USD 6.1 billion |
| Market Value (2035F) | USD 8.5 billion |
| Value-based CAGR (2025 to 2035) | 3.3% |
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FMI Survey Findings: Audible and Visual Signaling Devices Dynamics According to Stakeholder Views
(Surveyed Q4 2024, n=450 stakeholder respondents evenly split between manufacturers, distributors, industrial operators, and regulators in the USA, Western Europe, Japan, and South Korea)
Regional Variance
High Variance
Convergent and Divergent ROI Perspectives
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Regional Differences
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Key Variances
Government regulations and mandatory certifications significantly influence the Helical Submerged Arc Welded (HSAW) pipes industry, varying by country to ensure quality, safety, and environmental compliance. Below is a summary of the impact of these regulations and required certifications by country:
| Countries/Region | Impact of Government Regulations and Mandatory Certifications |
|---|---|
| United States | The USA Department of Transportation's Pipeline and Hazardous Materials Safety Administration (PHMSA) enforces stringent regulations for pipeline safety, directly affecting HSAW pipe manufacturing and usage. Compliance with the American Petroleum Institute (API) standards, such as API 5L, is mandatory for pipelines transporting oil and natural gas. |
| Canada | Similar to the USA, Canada has rigorous pipeline regulations developed through industry and public consultations. These regulations are enforced by federal agencies and require compliance with standards like CSA Z245.1 for steel pipe. |
| European Union | The EU mandates adherence to the Pressure Equipment Directive (PED) 2014/68/EU, which requires products to meet specific safety standards before being placed in the industry. Manufacturers must obtain CE marking, indicating conformity with health, safety, and environmental protection standards. |
| United Kingdom | Post-Brexit, the UK requires the UKCA (UK Conformity Assessed) marking for products, replacing the CE marking, to demonstrate compliance with domestic safety and environmental regulations. |
| China | The National Standard of the People's Republic of China (GB standards) governs the manufacturing of steel pipes, including products, ensuring they meet specific mechanical and safety requirements. |
| India | The Bureau of Indian Standards (BIS) specifies standards such as IS 3589 for steel pipes, including products, used for water and sewage. Compliance with these standards is mandatory for manufacturers. |
| Australia | Australian Standards (AS) like AS 1579 set requirements for steel pipes and fittings. Compliance ensures that meets national safety and quality benchmarks. |
| Japan | The Japanese Industrial Standards (JIS) provide guidelines for steel pipe manufacturing, including, ensuring they adhere to quality and safety norms. |
| South Korea | Korean Industrial Standards (KS) regulates the production of steel pipes, including, maintaining quality and safety in industrial applications. |
| Russia | Compliance with GOST standards is mandatory for steel pipe manufacturing, including, ensuring products meet national quality and safety requirements. |
| 2020 to 2024 | 2025 to 2035 |
|---|---|
| Increased demand for energy infrastructure, particularly in oil and gas transmission, where they offer durability and cost-efficiency. | Continued expansion in energy infrastructure projects, especially in emerging economies, driving the need for durable and cost-effective pipeline solutions. |
| Advancements in welding technologies enhancing the quality and application scope of products. | Technological innovations leading to improved manufacturing processes and product quality. |
| North America and Asia-Pacific regions held significant shares due to substantial investments in pipeline infrastructure. | Asia-Pacific is expected to dominate the industry, driven by rapid industrialization and urbanization, leading to increased oil and gas consumption. |
| Europe showed steady growth with a focus on replacing aging infrastructure. | North America and Europe are anticipated to invest in modernizing existing pipeline systems and adopting advanced technologies. |
| Fluctuating raw material prices impacting production costs. | Environmental concerns and stringent regulations necessitating sustainable manufacturing practices. |
| Competition from alternative materials like PVC and concrete pipes. | Ongoing competition from alternative piping solutions and the need for compliance with evolving environmental standards. |
| Infrastructure development in emerging economies creating new industries. | Adoption of eco-friendly materials and processes aligning with global sustainability goals. |
| Replacement of aging pipelines in developed regions. | Integration of smart technologies for monitoring and maintenance, enhancing operational efficiency. |
Based on outer diameter, the market is divided into 18-24 inches, 24-48 inches, and over 48 inches. Among three size ranges 18-24 inches, 24-48 inches, and more than 48 inches, the 24-48 inches Helical Submerged Arc Welded (HSAW) pipes are the most popular. Their popularity is mainly because they are used extensively in oil and gas pipelines, water supply, and sewerage pipeline works.
The pipes offer a perfect combination of cost, performance, and transportation efficiency and are thus suitable for long pipeline works over long distances. Secondly, there is a tendency in regulatory needs and industry practices to prefer such sizes in high-pressure applications to guarantee consistent performance in energy transportation infrastructure.
Based on end-use, the market is divided into oil & gas, water, construction, chemical, and other end-use. The oil and gas industry is the largest end-use sector for Helical Submerged Arc Welded (HSAW) pipes, with the highest share. This is largely because the widespread demand for large-diameter, high-strength pipelines to carry crude oil, natural gas, and petroleum products over long distances is most prominent in this sector.
They are the choice in this industry owing to their cost savings, longevity, and high-pressure resistance. Furthermore, governments as well as energy corporations keep investing in developing pipeline infrastructure, especially in Asia-Pacific, the Middle East, and North America, thereby propelling demand.
| Countries | CAGR |
|---|---|
| USA | 5.2% |
| UK | 4.8% |
| France | 4.5% |
| Germany | 5.0% |
| Italy | 4.2% |
| South Korea | 5.5% |
| Japan | 4.7% |
| China | 6.0% |
The USA HSAW pipes market is projected to grow at a CAGR of 5.2% from 2025 to 2035, driven by robust infrastructure development and energy sector investments. The country is a key market for HSAW pipes, with demand fueled by oil and gas pipelines, water transmission projects, and renewable energy infrastructure.
The Biden administration's focus on clean energy and infrastructure modernization, including the Bipartisan Infrastructure Law, is expected to significantly boost demand. Additionally, the shale gas boom and the need for efficient oil and gas transportation will further propel market growth. Advanced manufacturing technologies and stringent quality standards make the USA a lucrative market for HSAW pipe producers.
However, challenges such as environmental regulations and competition from alternative materials may slightly hinder growth. Overall, the USA market is poised for steady expansion, supported by infrastructure upgrades and energy sector demands.
The UK's HSAW pipes market will grow at 4.8% CAGR from 2025 through 2035, which represents a moderate pace of growth relative to the global standard. The UK's emphasis on renewable energy, especially offshore wind farms, is a major growth driver for HSAW pipe demand.
The aging water and sewage infrastructure in the country also requires upgrades, further enhancing market potential. Nevertheless, the relatively small size of the UK and fewer pipeline projects compared to other larger economies might limit expansion.
Uncertainties surrounding Brexit and economic fluctuations might also affect investments in infrastructure projects. Even with these issues, the UK's resolve to benefit Zeroo by 2050 and its investment in green energy infrastructure will continue to drive demand for HSAW pipes.
The market will also be boosted by advances in technology in the production of pipes and a keen focus on sustainability. Generally, the UK market provides stable growth prospects, especially in renewable energy and water infrastructure markets.
France's HSAW pipes industry will advance at a CAGR of 4.5% between 2025 and 2035, somewhat less than the global average because France has an old infrastructure and industries are growing slowly. Nevertheless, French emphasis on renewable energy sources, especially nuclear and wind, will boost the demand for HSAW pipes in the transmission of energy projects.
France's water and wastewater management industry also offers growth opportunities; as aged infrastructure needs upgrading. France's strict environmental policies and focus on sustainable development will also influence the market, driving the utilization of high-quality, long-lasting HSAW pipes.
France's convenient location in Europe, serving as a center for pipeline projects linking neighboring nations, also increases market potential. Some challenges are high labor costs and competition from other materials. However, France's investment in energy transition and infrastructure renewal will continue to see steady growth in the HSAW pipes market during the forecast period.
Germany's HSAW pipes market is expected to expand at a CAGR of 5.0% during the period 2025 to 2035, led by the nation's robust industrial foundation and development on renewable energy. Germany's Energiewende (energy transition) strategy, which aims to eliminate nuclear energy and grow renewable energy usage, will tremendously enhance demand for HSAW pipes in transmission and distribution activities in the energy sector.
The vast pipeline system of Germany for oil, gas, and water also needs to be upgraded every now and then, thus ensuring the growth of the market further. Germany's superior manufacturing abilities and focus on high-quality products render it an important market for HSAW pipe manufacturers.
However, the market is challenged by factors like production cost and competition from other materials. In spite of these challenges, Germany's devotion to infrastructure and sustainability will fuel consistent growth in the HSAW pipes sector. The market will also gain from technological advances and growing investment in green energy initiatives.
Italy's HSAW pipes market will expand at a CAGR of 4.2% from 2025 to 2035, based on moderate growth as a consequence of the country's economic challenges and sparse investment in infrastructure. Italy's efforts toward renewable energy, such as solar and wind power, however, will sustain demand for HSAW pipes in energy transmission projects.
The nation's aging water and sewage systems also offer growth potential, as they must be upgraded to current standards. Italy's geographical position in the Mediterranean region makes it a prime location for pipeline projects linking Europe and North Africa, further enhancing market potential.
Threats are economic uncertainty, high public debt, and competition from substitute materials. However, Italy's investment in energy transition and infrastructure modernization will aid in consistent growth in the HSAW pipes market. The market will also be strengthened by EU investments in infrastructure projects and advancements in pipe production technology.
The HSAW pipes market in South Korea is anticipated to grow at a CAGR of 5.5% during the forecast period 2025 to 2035 due to South Korea's robust industry base and infrastructure development. South Korea's emphasis on shipbuilding, oil and gas, and renewable energy industries will substantially increase demand for HSAW pipes.
The country's large pipeline infrastructure for water, oil, and gas also needs periodic upgrading, further underpinning market growth. South Korea's sophisticated manufacturing facilities and focus on high-quality standards render it a prominent market for HSAW pipe manufacturing.
But the market is challenged by high production costs and competition from other materials. In spite of these challenges, South Korea's dedication to infrastructure development and sustainability will propel consistent growth in the HSAW pipes market. The market will also be supported by technological advancements and rising investments in green energy projects.
Japan's HSAW pipes market is expected to expand at a CAGR of 4.7% during the period from 2025 to 2035, with the country's emphasis on infrastructure and renewable energy. Japan's aging water and sewage infrastructure provides a major growth opportunity for HSAW pipes.
The country's emphasis on renewable energy, especially solar and wind power, will also boost demand for HSAW pipes in energy transmission projects. Japan's advanced manufacturing technology and focus on the highest quality standards provide a prominent market the HSAW pipe manufacturers.
The market is, however, challenged by the high cost of production and competition from substitute materials. In spite of these obstacles, Japan's drive for infrastructure development and sustainability will propel stable growth in the HSAW pipes market. The market will also be supported by technology advancements and rising investments in green energy initiatives.
China's HSAW pipes market is expected to register a CAGR of 6.0% during the period 2025 to 2035, supported by China's huge infrastructure development and industrial expansion. China's Belt and Road Initiative (BRI) and emphasis on renewable energy will substantially increase demand for HSAW pipes in energy transmission and distribution lines.
The extensive network of pipelines for oil, gas, and water across the country also needs to be refurbished on a regular basis, further supporting market growth. China's sophisticated manufacturing facilities and focus on high quality are at the forefront of a target market for HSAW pipe manufacturers.
The market, though, is challenged by environmental policies and competition from substitute materials. As much as these challenges exist, China's focus on infrastructure construction and sustainability will spur consistent growth in the HSAW pipes market. The market will also be boosted by technology breakthroughs and growing investments in green energy ventures.
ArcelorMittal: (15-20%)
Key Strengths: Diversified global footprint, high-tech manufacturing capabilities, and extensive product range.
Recent Developments: Emphasis on green production and growth in emerging economies.
Jindal SAW Ltd.: (12-15%)
Key Strengths: Dominant Indian producer with a robust presence in oil and gas.
Recent Developments: R&D investments in high-strength pipes and growth in the Middle East and Africa.
EUROPIPE GmbH: (10-12%)
Key Strengths: Large-diameter pipe specialization for energy transport.
Recent Developments: Alliance with energy players and concentration on offshore pipeline schemes.
National Pipe Company Ltd. (NAPCO): (8-10%)
Key Strengths: High-pressure pipeline specialization and dominance in the Middle East.
Recent Developments: Investment in new manufacturing facilities and emphasis on renewable energy schemes.
American Spiral Weld Pipe Company, LLC: (5-7%)
Key Strengths: Leader in the North American landscape for water transmission pipelines.
Recent Developments: Utilization of newer welding technologies and automation.
Other Players: (30-35%)
Key Players: Maharashtra Seamless Ltd., Welspun Corp, Baoji Petroleum Steel Pipe, etc.
Major Strengths: Cost advantage and solid regional presence.
Industry is directly affected by global infrastructure growth, energy demand, and industrialization. Increasing oil & gas exploration, water transport initiatives, and urbanization have fueled consistent demand. Governments in North America, Europe, and Asia-Pacific are making pipeline infrastructure investments to increase energy security and water supply infrastructure, driving long-term expansion.
Moreover, increasing steel costs, supply chain disruptions, and regulatory pressures are challenges. The USA industry is impacted by tariffs on imported steel and volatile oil prices, while European producers focus on sustainable, hydrogen-compatible pipelines because of strict environmental regulations.
They find applications in oil and gas transport, water supply lines, structural construction, and coastal infrastructure because of their strength and longevity.
It is more flexible in terms of diameter, cost-effective for large projects, and provides high performance in long-distance transportation in comparison to LSAW and ERW pipes.
Demand is fueled by infrastructure development, energy industry investments, pipeline regulations, and developments in protective coatings.
They are mainly produced from carbon steel, high-strength low-alloy (HSLA) steel, and corrosion-resistant alloys depending on project requirements.
Important challenges involve escalating steel prices, supply chain interruptions, stringent quality policies, and competition from other piping alternatives.
With respect to outer diameter, the market is classified into 18-24 inches, 24-48 inches, and over 48 inches.
In terms of end-use, the market is divided into oil & gas, water, construction, chemical, and other end-use.
In terms of region, the market is segmented into North America, Latin America, Europe, East Asia, South Asia, Oceania, and MEA.
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Helical Submerged Arc Welded (HSAW) Pipes Market
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