Heavy Duty Corrugated Packaging Market Outlook- 2023 to 2033

The global heavy-duty corrugated packaging market is set to account for a valuation of USD 20983.4 million in 2023 pushing the market size to USD 34179.75 million in 2033. A CAGR of 5.0% indicates positive market growth over the forecast period.

Heavy-duty corrugated packaging consumption accounted for approximately 9.2% share of the global corrugated packaging market in 2023. Corrugated boxes are estimated to be the most preferred product by end users across the world.

Due to the durable materials used in heavy-duty corrugated boxes, bulky goods are more secure and long-distance transportation is safer. In addition to protecting consumer electronics, automotive spare parts, semi-finished products, finished products, bulk products, and easy-to-assemble, easy-to-dispose packaging material, corrugated packaging provides outstanding protection during transport, storage, and handling.

Increasing online shopping through e-commerce sites for consumer electronics and industrial machinery drives the global market for heavy-duty corrugated packaging. Small, medium, and large-scale industries around the world are growing. As demand rises for medical devices, food processing machinery, and other manufacturing industries, additional markets may grow further.

Compared to plastic packaging, corrugated boards are made from pulp and paper; as a result, they are very recyclable. Their fluting acts as a shock absorber, protecting packaged items from external harm. As a result of the flutes' varied layers and thicknesses, these containers can withstand high pressure, and they can cushion package contents as well.

In recent years, e-commerce has become a significant end-user industry. Major e-commerce companies, such as Amazon, use corrugated board boxes for principal packaging, and individual items are packaged in plastic.

Convenience foods are becoming increasingly popular due to people's busy lives. Corrugated board packaging keeps moisture away and withstands long shipping times, so companies are adopting this type of packaging to meet customer needs. Food products, such as bread, meat products, and other perishable items, require packaging materials that can be used only once.

Attributes Details
Heavy Duty Corrugated Packaging Market Value (2023) USD 20983.4 million
Heavy Duty Corrugated Packaging Market Expected Value (2033) USD 34179.75 million
Heavy Duty Corrugated Packaging Market Projected CAGR (2023 to 2033) 5.0%

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Global Heavy Duty Corrugated Packaging Market Historical Analysis (2017 to 2022) Vs. Forecast Outlook (2023 to 2033)

Heavy-duty Corrugated Boxes to See Healthy Sales as FMCG Expansion & E-commerce Growth Offer a Collective Push

The global heavy-duty corrugated packaging market has witnessed a growth rate of 4.1% over the historical period.

Heavy-duty corrugated boxes are built of long-lasting materials that provide exceptional protection for large items and allow for safe long-distance transportation. Heavy-duty corrugated packaging products are frequently used as shipping containers. These are extensively used to package goods such as food items, beverages, cosmetics, pharmaceuticals, hazardous chemicals, and other materials.

Heavy-duty corrugated packaging products provide product protection by themselves, but often require an inner component for cushioning such as corrugated inserts and edge protectors, which help ensure the safety of fragile products. In recent years, the demand for pallet boxes in heavy-duty corrugated packaging has increased significantly. This can be attributed to the immense size flexibility offered by pallet boxes.

Heavy-duty corrugated boxes such as boxes provide crush resistance and adequate strength for stacking in warehouses. They are environment-friendly, biodegradable, and can be recycled. Products such as octa bins also have high durability, are lightweight, and offer significant cost benefits to the buyer. Thus, heavy-duty corrugated packaging products are being increasingly used in the secondary packaging of goods across a wide range of industries.

Demand for enhanced capacity in the food industry has compelled heavy-duty corrugated box manufacturers to implement belt-tightening strategies to optimize their efficiency. Investment in research and development activities to enhance the properties of the products remains a key focus area of heavy-duty corrugated box manufacturers.

Based on the aforementioned factors, the global heavy-duty corrugated packaging market is projected to expand at 5% CAGR from 2023 to 2033.

  • Short Term (2022 to 2025): The short-term growth prospects of the market are likely to grow due to the rise in export and import activity around the world. The market is influenced by increased demand for heavy-duty triple-wall cardboard boxes, which save important storage capacity when the edges of the packages are folded as needed without the use of a specific carton sizing tool, and the growing number of customers of electronic household items.
  • Medium Term (2025 to 2028): The market is likely to show a slight uptake as rising pollution levels, increased urbanization, shifting customer preferences, and an increase in online purchasing of heavy-duty triple-wall cardboard boxes through e-commerce websites all benefit the heavy-duty corrugated packaging industry.
  • Long Term (2028 to 2033): Manufacturers may focus on vertical integration strategies for the heavy-duty corrugated packaging market in the long run. A manufacturer may focus on partnerships and the acquisition of regional players to get easier regulatory approval in different countries.
Historical CAGR 5.3%
Historical Market Value (2022) USD 19939.1 million
Forecast CAGR 5.0%

Heavy Duty Corrugated Packaging Market Category-wise Insights

Why are Corrugated Boxes Gaining Immense Popularity?

Innovative Packaging Solutions to Drive Demand for Corrugated Boxes

Corrugated boxes are projected to account for 59.3% of the global market share in 2023. The corrugated boxes segment across the globe is anticipated to drive the market at a healthy 4.6% CAGR, pushing the market size to USD 12,399,935 in 2023. Corrugated boxes will continue to maintain lead over their counterparts, due to their excellent crush resistance and high strength, whereas, penetration of superstores will push demand for POP displays.

These boxes give buyers the leverage of using them for various size requirements, thus reducing inventory and optimizing cost management. Demand for corrugated boxes is fueled by the increasing development of novel packaging for the food service, medical, transportation, and chemical industries.

Due to rising demand from international traders for the boxing of fruits, veggies, and other items, as well as an increase in import and export activities around the world, corrugated boxes are expected to be the most chosen product for heavy-duty corrugated packaging.

Which End Use Drives Most Sales of Heavy-Duty Corrugated Packaging Products?

Need for Effective Shipping of Consumer Electronics Fueling Market Expansion

Increasing demand for consumer electronics such as washing machines, microwaves, etc., is driving the growth of the heavy-duty corrugated packaging market.

For the shipment of such electronic products, safe and secure packaging is required, which is provided with heavy-duty corrugated packaging. As the consumer electronics industry is witnessing a boom in developing countries, demand for the shipment of flexible items is also expected to increase in parallel.

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Ismail Sutaria

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Region-Wise Insights

Which Region Offers High Growth Opportunity for Heavy Duty Corrugated Packaging Suppliers?

Rising Consumption of Heavy-Duty Carton Boxes in the Food Industry Driving Market Growth in Europe

The European region accounts for the largest share of the global heavy-duty corrugated packaging market. According to the European Corrugated Packaging Association FEFCO, more than 40% of corrugated products are used by the food industry.

Market growth in Europe is attributed to the increasing adoption of heavy-duty carton boxes in the food industry. Because all industrial materials and machinery parts must be supplied with adequate packaging for the secure delivery of products, modernization provides a substantial development opportunity for the heavy-duty carton boxes industry.

Countries Leading in Heavy Duty Corrugated Packaging Market: Country-Wise Analysis

Region North America
Country United States
Historic CAGR 3.5%
Forecasted CAGR 4.1%
Market Share 90%
Market Value (2023) USD 3818.5 million
Region North America
Country Canada
Historic CAGR 4.1%
Forecasted CAGR 4.8%
Market Share 10%
Market Value (2023) USD 424.9 million
Region Europe
Country Germany
Historic CAGR 2.1%
Forecasted CAGR 2.5%
Market Share 21.3%
Market Value (2023) USD 1140.1 million
Region Europe
Country United Kingdom
Historic CAGR 5.2%
Forecasted CAGR 5.0%
Market Share 10.7%
Market Value (2023) USD 571.7 million
Region Europe
Country France
Historic CAGR 3.6%
Forecasted CAGR 4.2%
Market Share 12.5%
Market Value (2023) USD 670.6 million
Region Asia Pacific
Country China
Historic CAGR 5.7%
Forecasted CAGR 6.6%
Market Share 61.6%
Market Value (2023) USD 3388.5 million
Region Asia Pacific
Country Japan
Historic CAGR 3.8%
Forecasted CAGR 4.9%
Market Share 26.5%
Market Value (2023) USD 1473.7 million
Region Asia Pacific
Country South Korea
Historic CAGR 5.6%
Forecasted CAGR 5.7%
Market Share 11.9%
Market Value (2023) USD 695.4 million

What Supports Market Growth in the United States?

Strategic M&A to Boost Sales of Heavy-Duty Corrugated Shipping Boxes

The United States’ heavy-duty corrugated packaging market is anticipated to expand at a progressive CAGR due to the highest number of convenience and superstores. Increasing demand for heavy-duty corrugated shipping boxes in the country, as well as the presence of the top corrugated box manufacturing companies, are fueling market expansion in the United States.

In addition, companies are focusing on expanding their footprint in the country through mergers and acquisitions. This key factor is contributing to boosting demand for heavy-duty corrugated shipping boxes in the United States.

How is China Expected to Perform in the Market for Heavy Duty Corrugated Packaging?

Online Retail Boom Favoring Heavy-Duty Industrial Corrugated Box Sales

China is anticipated to represent a healthy CAGR of above 6.9% in the global heavy-duty corrugated packaging market. The organized retail industry and growing FMCG sector are escalating sales of heavy-duty industrial corrugated boxes in China.

China dominates the market due to the existence of manufacturing sectors, rapid urbanization, and higher population demand for heavy-duty industrial corrugated boxes. Because of the growing development of products as a result of industrialization, demand for heavy-duty corrugated packaging boxes has increased as well.

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Some of the key players in the Heavy Duty Corrugated Packaging market are

  • Mondi Group
  • VPK Packaging Group
  • International Paper Company
  • WestRock Company
  • Georgia Pacific LLC
  • Pratt Industries Inc.
  • Smurfit Kappa Group Plc.
  • DS Smith Packaging Limited
  • Sonoco Products Company
  • Elsons International
  • SCG Packaging Public Company Limited
  • Felbro Inc.
  • Menasha Packaging Company LLC.

Recent Development

Key manufacturers of heavy-duty corrugated packaging are strengthening their market presence by acquiring their regional competitors in the market. In the corrugated board packaging market, many players are providing corrugated board packaging solutions.

Companies are constantly innovating to promote sustainable packaging and offer eco-friendly packaging products. Corrugated box designs are being launched by several companies to capitalize on these opportunities. Aside from acquiring and partnering with other companies, market players are expanding their portfolios of corrugated boards.

  • In May 2022, Mondi announced an investment of EUR 280 million to increase corrugated board and cardboard production. As a result of this investment, capacity may be expanded and efficiency increased in the Czech Republic, Poland, Germany, and Turkey. It is expected that EUR 185 million of this investment will be allocated to Corrugated Solutions' plant networks in Central and Eastern Europe.
  • Corrugated cardboard boxes for e-commerce shipping of medical devices were developed and launched by UK-based DS Smith in April 2022. Instead of gluing a plastic insert into the corrugated cardboard box, this new box is made of a single-material solution.
  • In October 2020, VPK Group NV announced a partnership agreement with the Canadian Overseas Packaging Industries (COPI) Ltd. This was inked to purchase Encase Ltd., to secure its corrugated cardboard packaging business.
  • The International Paper Company, a prominent renewable fiber-based packaging, paper, and pulp products company, recently completed the sale of its Brazilian corrugated packaging business to Klabin S.A., as a strategic divestiture move.

Scope of Report

Attribute Details
Forecast Period 2023 to 2033
Historical Data Available for 2017 to 2022
Market Analysis USD million for Value and MT for Volume
Key Regions Covered North America; Latin America; Europe; The Middle East and Africa; East Asia
Key Countries Covered USA, Canada, Brazil, Mexico, Chile, Peru, Germany, UNITED KINGDOM, Spain, Italy, France, Russia, Poland, China, India, Japan, Australia, New Zealand, GCC Countries, North Africa, South Africa, and Turkey
Key Segments Covered Product, Board Type, Capacity, End Use, Region
Key Companies Profiled Mondi Group; VPK Packaging Group; International Paper Company; WestRock Company; Georgia Pacific LLC; Pratt Industries Inc.; Smurfit Kappa Group Plc.; DS Smith Packaging Limited; Sonoco Products Company; Elsons International; SCG Packaging Public Company Limited; Felbro Inc.; Menasha Packaging Company LLC.
Report Coverage Market Forecast, Company Share Analysis, Competition Intelligence, DROT Analysis, Market Dynamics and Challenges, and Strategic Growth Initiatives
Customization & Pricing Available upon Request

Heavy Duty Corrugated Packaging Market Segmentation by Category

Heavy Duty Corrugated Packaging Market by Product Type:

  • Corrugated Boxes
    • Pallet Boxes
    • Single Cover Boxes
    • Double Cover Boxes
    • Telescopic Boxes
    • Liquid Bulk Boxes
    • Slotted Boxes
    • Others
  • Octabins
  • High-Performance Totes
  • Vegetable Totes
  • Pallets
  • POP Displays
  • Others (Edge Protectors, etc.)

Heavy Duty Corrugated Packaging Market by Board Type:

  • Single Wall Heavy Duty Corrugated Packaging
  • Double Wall Heavy Duty Corrugated Packaging
  • Triple Wall Heavy Duty Corrugated Packaging

Heavy Duty Corrugated Packaging Market by Capacity:

  • Up to 100 lbs. Heavy Duty Corrugated Packaging
  • 100 to 300 lbs. Heavy Duty Corrugated Packaging
  • Above 300 lbs. Heavy Duty Corrugated Packaging

Heavy Duty Corrugated Packaging Market by End Use:

  • Food & Beverages
  • Chemicals
  • Consumer Electronics
  • Cosmetics & Personal Care
  • Healthcare
  • Textiles
  • Glassware & Ceramics
  • Automobiles
  • Homecare
  • Others

Heavy Duty Corrugated Packaging Market By Region:

  • North America
  • Latin America
  • Europe
  • The Middle East and Africa
  • East Asia

Frequently Asked Questions

How much is the Global Heavy Duty Corrugated Packaging Market Worth?

The global market of heavy-duty corrugated packaging is projected to reach a valuation of USD 34179.75 million by 2033.

Which Region is likely to Lead the Heavy Duty Corrugated Packaging Market?

Europe is likely to lead the heavy-duty corrugated packaging market.

Who are the Leading Manufacturers of Corrugated Boxes?

Mondi Group, VPK Packaging Group, International Paper Company, WestRock Company, and Georgia Pacific LLC are leading manufacturers in the market.

At what CAGR is the Global Heavy Duty Corrugated Packaging Market Projected to Grow in the Forecast Period?

The global market of heavy-duty corrugated packaging is projected to grow at approximately a CAGR of 5.0%.

What is the Current Valuation of the Heavy Duty Corrugated Packaging Market?

The heavy-duty corrugated packaging market is expected to surpass a valuation of USD 20983.4 million in 2023.

What are the top 5 countries driving demand for the Heavy Duty Corrugated Packaging market?

The United States, China, India, Germany, and the United Kingdom are the top 5 countries that are driving the demand for the heavy-duty corrugated packaging market.

What is the Current Market Value?

The market is expected to reach USD 20983.4 million in 2023.  

At what rate did the Market Expand from 2018 to 2022?

The market witnessed a growth rate of 4.1% historically. 

Which Product Type will Garner Significant Value Share by 2023?

Corrugated boxes account for 59.3% of the market in 2023. 

Which Region to Lead the Market?

Europe is likely to lead the market. 

Who are the Leading Manufacturers of the Market?

Mondi Group, VPK Packaging Group, WestRock Company, and Georgia Pacific LLC. 

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