The global hammer mill market was valued at around USD 3,231.2 million in 2022. From 2023 to 2033, global hammer mill sales are expected to rise at a steady CAGR of 5.3%. Total market value is projected to increase from USD 3,389.5 million in 2023 to USD 5,677.3 million by 2033.
Demand in the market is expected to remain high for lump breakers. As per Future Market Insights, lump breaker segment will dominate the global hammer mill industry with a share of around 28.5% in 2023.
It is anticipated that the worldwide market for hammer mills will expand steadily during the next ten years. This is due to rising adoption of these machines across various sectors.
Key Driving Factors Shaping the Hammer Mill Market:
A hammer mill is a heavy-duty grinding machine that utilizes high-speed rotating hammers to crush and pulverize a wide range of materials. It is commonly used in sectors such as mining, agriculture, and biomass processing.
Hammer mills are known for their efficiency, versatility, and ability to handle a variety of materials, including grains, biomass, minerals, and recycled products. They are utilized in processes such as grinding, crushing, pulverizing, and shredding.
Hammer mills allow users to produce fine powders, aggregates, or controlled particle sizes suitable for further processing or use in various applications.
Hammer mills are widely used in sectors such as agriculture, biomass processing, and mining for grinding grains, biomass materials, and minerals to produce feedstock, fine powders, or controlled particle sizes suitable for various applications.
Global market expansion is being driven by technological developments in hammer mill equipment, such as increased grinding efficiency, automation, and ease of maintenance. Manufacturers constantly develop new products to fulfill market expectations and provide specialized services.
The demand for hammer mills can differ among different regions as a result of elements such as economic advancement, industrialization, and agricultural methods.
Hammer mills enable companies to increase their productivity and efficiency, reduce labor costs, and develop high-quality products.
Rising demand for efficient biomass processing is expected to boost the global hammer mill industry during the assessment period.
As the need for renewable energy sources rises, hammer mills play a vital role in processing biomass materials such as wood chips, agricultural residues, and straw for biofuel production. Growing need for these biomass materials will positively impact hammer mill sales.
Growing need for size reduction in feed production is another key factor creating growth prospects for the target market.
The demand for hammer mills is driven by the growing adoption in the feed production sector. Hammer mills provide efficient size reduction of grains, crops, and other feed ingredients, meeting the increasing demand for high-quality animal feed as global meat consumption rises
Established countries with well-established food processing and agricultural sectors may have a mature market for hammer mills. On the other hand, emerging nations undergoing swift industrialization and agricultural development may offer substantial market potential.
Key market participants compete fiercely for customers' business as producers work hard to deliver high-quality goods and satisfy a wide range of client wants.
The demand for effective and dependable size reduction and processing solutions for a variety of materials is predicted to boost the hammer mill industry globally.
A noteworthy trend in the hammer mill industry is improved granulation profiles, energy efficiency, and rapid screen changeover.
In recent years, hammer mills have undergone significant innovation and design changes. Manufacturers are focusing on product upgrades and differentiation to meet the increasing demand for more efficient and cost-effective machines.
One of the most notable advances in hammer mill technology is the improvement in granulation profiles. This feature allows for increased control over particle size distribution, resulting in higher quality products.
Another trend that has taken center stage is energy efficiency. As environmental concerns become more pressing, manufacturers are finding ways to reduce energy consumption without sacrificing performance.
New motor designs, variable frequency drives, and other innovations have led to significant improvements in this area. Further, rapid screen changeover has become a prominent feature of modern hammer mills.
Quick-change screens allow operators to switch between different sizes or types of screens with minimal downtime, greatly improving overall productivity. These innovations in hammer mills are expected to play a keen role in boosting global hammer mill sales revenues.
| Attributes | Key Insights |
|---|---|
| Estimated Global Hammer Mill Market Size (2023) | USD 3,389.5 million |
| Projected Market Value (2033) | USD 5,677.3 million |
| Value-based CAGR (2023 to 2033) | 5.3% |
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The hammer mill market has been influenced by several factors. This includes the rising demand for processed food items, expansion of agriculture and biomass sectors, and technological improvements in hammer mill equipment.
Similarly, geographical aspects such as economic growth and governmental regulations have positively impacted global hammer mill sales.
Between 2010 and 2015, the market for hammer mills grew steadily, propelled by rising demand for processed food items as well as the rise of the agriculture and biomass sectors. The development of the market was further aided by technological developments in hammer mill equipment.
From 2018 and 2022, the target market grew moderately, with demand somewhat rising as people became more aware of the environmental advantages of using biomass as a fuel.
For the projection period (2023 to 2033), Future Market Insights (FMI) predicts the global market of hammer mills to thrive at 5.3% CAGR. It is anticipated to reach a valuation of USD 5,677.3 million by 2033.
The exponential growth of end-use sectors such as food & beverage, agriculture, energy, mining, etc. is a prominent factor expected to uplift hammer mill demand.
The food & beverage remains one of the leading end users of hammer mills. This is due to rising usage of hammer mills for tasks such as grinding, pulverizing, and particle size reduction of food ingredients, including grains, spices, herbs, and other raw materials.
The need for efficient and consistent food processing, improved product quality, and sustainable manufacturing practices is driving demand for hammer mills in this sector.
Consequently, technological advancements in hammer mill design and functionality, such as improved energy efficiency and automation features will boost the global market.
Hammer mills are becoming increasingly popular among suppliers due to their ease of installation, hassle-free operations, and optimum maintenance requirements. These machines offer a range of benefits that make them an ideal choice for businesses looking to expand their customer base while ensuring prompt aftersales service.
One of the main advantages of hammer mills is their simplicity when it comes to installation. Unlike other machinery, these mills require minimal setup time and can be up and running in a short amount of time. This not only saves precious time but also ensures that the production process starts without any delays.
The ease of installation also reduces labor costs, as there is no need for specialized personnel or heavy equipment.
Another key benefit offered by hammer mills is their hassle-free operation. These machines are designed with user-friendliness in mind and require little technical knowledge to operate effectively.
Hammer mills are adaptable equipment that can work with a variety of materials and tasks. They are capable of pulverizing, crushing, and grinding a wide range of substances, including grains, minerals, biomass, and more. Due to their flexibility, suppliers can meet the needs of various customers in several sectors.
Hammer mills are renowned for needing minimal maintenance. They are built with important components being easily accessible, which makes maintenance operations like cleaning, inspection, and part replacement more convenient and time-effective. Hammer mills' reduced maintenance downtime is one of their main selling points, according to suppliers.
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Hammer mills have been in use for a long time and have proven to be very efficient in processing different types of materials. They are being widely used across various sectors.
However, with the increasing demand for hammer mills, there has been a rise in concerns about their excessive heat generation and screen clogging. These issues not only affect the quality of the processed material but also result in increased processing time and reduced utilization rate of the equipment.
Excessive heat generation is one of the primary concerns associated with hammer mills. As these machines operate at high speeds, they generate a lot of friction, which produces heat. This can lead to issues such as burnt material, decreased efficiency, and even damage to internal components. Another significant concern related to hammer mill usage is screen clogging.
Hammer mills employ screens to control the particle size of the processed material. Nevertheless, specific materials, especially those with high moisture content or sticky properties, might cause the screens to clog.
When the screens become clogged, the material flow is obstructed, leading to decreased productivity and increased downtime for cleaning and maintenance. These technical hurdles affect customer choices and can have a moderate impact on the expansion prospects of the industry.
Customers prioritize dependable and efficient processing equipment, and concerns over excessive heat generation and screen clogging may discourage them from investing in hammer mills or push them to seek alternative solutions.
To address these challenges, manufacturers and suppliers are continually improving the design and functionality of hammer mills. Attempts are being made to integrate advanced cooling systems and temperature monitoring mechanisms to mitigate excessive heat generation.
Further, innovations in screen design and material selection aim to reduce the risk of clogging and enhance overall operational efficiency.
Solar-powered hammer mills are emerging as a promising solution for rural entrepreneurship in developing countries. These mills are powered by solar energy and can process grains, maize, rice, and other crops into flour or animal feed.
They also provide an affordable alternative to diesel-powered mills that require fuel imports and contribute to environmental pollution.
The adoption of solar-powered hammer mills is rapidly growing in African countries such as Zambia, where the government has supported their distribution to local entrepreneurs.
By providing access to these machines at an affordable cost, the government has enabled small-scale farmers to increase their productivity and income.
Further, the use of solar power reduces operational costs for entrepreneurs while increasing energy efficiency. This creates a win-win situation for both the farmers and millers who benefit from lower costs of production and higher profits.
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Booming Agri-Food Sector Making the United Kingdom a Leading Market for Hammer Mills
As per Future Market Insights, Europe, spearheaded by the United Kingdom and Germany, holds a significant market share of 37% of the global hammer mill industry. This region's strong performance can be attributed to various factors such as a well-established industrial base, advancements in technology, and the presence of key market players.
Similarly, the emphasis on efficient and sustainable manufacturing practices in Europe is positively impacting hammer mill demand.
The United Kingdom is expected to remain one of the leading markets for hammer mills across Europe. This is due to rising applications of hammer mills across booming food & beverage and power & energy sectors.
The agri-food sector forms an important pillar of the United Kingdom’s GDP. The same sector contributed around USD 126.9 billion to national gross value added in 2020.
Robust expansion of agri-food sectors in turn is expected to uplift hammer mill demand during the projection period. This is due to rising applications of hammer mills in agriculture and food & beverage sectors.
Increasing Export of Food Processing Equipment Boosting Hammer Mil Industry in China
China hammer mill industry is projected to expand at a steady pace during the next ten years (2023 to 2033). This is due to rising usage of hammer mills in thriving agriculture, chemicals, and other sectors, availability of cheaper products, and rising export of food processing machines.
China is one of the world's leading manufacturers of food processing equipment. Leading companies in the country are introducing advanced hammer mills at affordable rates to increase their sales. This will bode well for the market during the forecast period.
East Asia, spearheaded by China and Japan, holds a significant share of 21.4% of the global. The growth of this East Asia market can be attributed to factors such as rapid industrialization, increasing agricultural activities, and the growing demand for processed food and animal feed.
East Asia countries such as China and Japan will remain lucrative markets for hammer mill manufacturers and suppliers due to exponential growth of end-use sectors like agriculture.
Demand to Remain High for Lump Breakers and Full Circle Screen Hammer Mills
Lump breakers are effective in breaking down larger materials into more manageable sizes, due to their ability to handle substantial lumps and chunks of materials efficiently. This feature makes them highly sought after in the market.
Lump breakers are versatile machines that can handle a range of materials, including agglomerates, clumps, and solid chunks. They are utilized across sectors such as chemicals, minerals, pharmaceuticals, and food processing, where particle size reduction is critical.
As per the latest report, lump breaker segment is expected to dominate the global hammer mill industry with a share of around 28.5% in 2023.
The market share of lump breakers is influenced by the variety of sectors that use lump breaking technology. These devices are essential for effectively breaking down materials in a variety of sectors, including mining, building, recycling, and agriculture.
Similarly, full circle screen hammer mills are renowned for their exceptional efficiency in grinding operations. They deliver precise particle size control and uniform grinding, resulting in optimum product quality.
Full circle screen hammer mills are capable of processing a wide range of materials, including grains, biomass, wood chips, and more. This adaptability enables them to be utilized in sectors such as feed manufacturing, ethanol production, and biomass processing.
The layout of full circle hammer mills offers a larger screen area compared to other hammer mill models. This results in enhanced throughput and improved grinding productivity.
Coarse Milling to Generate Lucrative Revenues for Hammer Mill Manufacturers
According to Future Market Insights, coarse milling is expected to remain the most lucrative application of hammer mills, accounting for around 64% of the global market share. This dominant position highlights the growing popularity of coarse milling over fine and ultra-fine milling options.
The preference for coarse milling can be attributed to its versatility and broad range of applications across sectors such as agriculture, food processing, and mining.
Coarse milling provides efficient size reduction of materials, making it suitable for various processing needs, including grinding grains, reducing large particles, and preparing feedstock for further processing. The strong sales performance of coarse milling underscores its significance and relevance in the hammer mill industry.
Most of the Hammer Mill Sales to Remain Concentrated in Food & Beverage and Agriculture Sectors
With a market share of over 18.7% the food & beverage sector remains the leading end user of hammer mills. For functions like grinding, pulverizing, and particle size reduction of food ingredients, including grains, spices, and herbs, hammer mills are frequently used in this sector.
The demand for hammer mills is driven by the emphasis on product quality, consistency, and efficiency in the food and beverage sector. These devices help produce uniform particle sizes, improve flavor extraction, and guarantee that food items have a constant texture and level of quality.
In the agriculture sector, hammer mills are vital for various farming activities, such as grain processing, animal feed production, and crop processing. They help in achieving efficient size reduction, improving animal feed quality, and enhancing crop processing capabilities, leading to a growing demand for these machines in the agriculture sector.
Tier-1 players account for around 25% to 30% of the overall market with a revenue of more than USD 200 million. These tier I players include Hosokawa Micron Powder System, Andritz, Buhler Group, and others
Tier II and other players include manufacturers with a total annual revenue between USD 50 to 200 million from the sales of hammer mills.
Hammer mill manufacturers such as Schenck Process Holding Ltd GmbH, Hosokawa Micron Corp, L.B. Bohle Maschinen & Verfahren GmbH, and other regional and local players are expected to hold 30% to 35% of the market share.
Key hammer mill manufacturing companies are focusing on introducing new innovative, durable, and efficient products to stay relevant in the market. They are also implementing strategies such as facility expansions, mergers, partnerships, alliances, agreements, acquisitions, etc.
According to Future Market Insights, top hammer mill manufacturers are Hosokawa Micron Powder System, Andritz, Buhler Group, Schenck Process Holding Ltd GmbH, Hosokawa Micron Corp, L.B. Bohle Maschinen & Verfahren GmbH, etc.
Andritz: Andritz is an international technology group that provides a broad range of equipment, systems, and services for various sectors, including pulp and paper, hydropower, and other water management applications.
In 2022, the company recorded a revenue of 8,084.56 million. This progress was largely led by the grain hammer mills and mineral hammer mills. In 2023, the company’s focus is on profitable growth through investment in key and high-growth market segments, as well as doubling down on new business developments and internal investments to support its customers
Bühler: Bühler is a Swiss multinational corporation that specializes in the manufacture of food and feed processing equipment, including hammer mills. The company was founded in 1860 and has since become a leading supplier of equipment to the food and feed industries worldwide.
The company operates through the following segments: optical sorting machines, tubular bagging systems, continuous twin-screw extruders, hammer mills etc.
Bühler's strategy is focused on developing innovative products and solutions that meet the evolving needs of customers in the food and feed processing sectors. The company invests heavily in research and development to stay at the forefront of technological advancements and to develop new products and services that can help customers optimize their operations.
Recent Developments:
| Attributes | Details |
|---|---|
| Estimated Market Value (2023) | USD 3,389.5 million |
| Projected Market Value (2033) | USD 5,677.3 million |
| Anticipated Growth Rate (2023 to 2033) | 5.3% CAGR |
| Historical Data | 2018 to 2022 |
| Forecast Period | 2023 to 2033 |
| Quantitative Units | Revenue in USD Million, Volume in Units and CAGR from 2023 to 2033 |
| Report Coverage | Revenue Forecast, Volume Forecast, Company Ranking, Competitive Landscape, Growth Factors, Trends and Pricing Analysis |
| Segments Covered | Mill Type, Capacity, Application, End Use |
| Regions Covered | North America; Latin America; Europe; East Asia; South Asia and Pacific; Middle East and Africa |
| Key Countries Covered | United States, Canada, Brazil, Mexico, Rest of Latin America, Germany, Italy, France, United Kingdom, Spain, BENELUX, Russia, Rest of Europe, China, Japan, South Korea, India, ASEAN, Australia and New Zealand, Rest of South Asia & Pacific, GCC Countries, Türkiye, Northern Africa, South Africa, Rest of Middle East and Africa |
| Key Companies Profiled | Hosokawa Micron Powder System; Andritz; Buhler Group; Schenck Process Holding Ltd GmbH; Hosokawa Micron Corp; L.B. Bohle Maschinen & Verfahren GmbH; NSK Lessine; Filtra Vibracion, S.L.; NETZSCH Group; Palamatic Process; POITTEMILL FORPLEX; Prater Industries, Inc. |
Increased demand for renewable energy sources fuels market growth.
Andritz, Buhler Group, and NSK Lessine are the key players.
The booming agri-food sector makes the United Kingdom a leading market.
The market is valued at USD 3,389.5 million in 2023.
Lump breakers remain in popular demand in the global market.
1. Executive Summary 2. Market Overview 3. Key Market Trends 4. Key Success Factors 5. Global Market Demand Analysis 2018 to 2022 and Forecast, 2023 to 2033 6. Global Market - Pricing Analysis 7. Global Market Demand (in Value or Size in USD Million) Analysis 2018 to 2022 and Forecast, 2023 to 2033 8. Market Background 9. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Mill Type 9.1. Full Circle Screen 9.2. Gravity Discharge 9.3. Horizontal In-Feed 9.4. Lump Breaker 9.5. Pneumatic Discharge 10. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Capacity 10.1. Upto 1 Ton/hr. 10.2. 1 to 3 Ton/hr. 10.3. 3 to 6 Ton/hr 10.4. 6 to 10 Ton/hr 10.5. 10 to 50 Tons/hr. 10.6. 50 to 150 Tons/hr. 10.7. 150 to 300 Tons/hr. 10.8. Above 300 Tons/hr 11. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By Application 11.1. Fine Milling 11.2. Ultra Fine Milling 11.3. Coarse Milling 12. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, By End Use 12.1. Agriculture 12.2. Food & Beverages 12.3. Metals & Mining 12.4. Energy and Power 12.5. Scrap Recycling 12.6. Chemicals 12.7. Pharmaceuticals 13. Global Market Analysis 2018 to 2022 and Forecast 2023 to 2033, by Region 13.1. North America 13.2. Latin America 13.3. Europe 13.4. East Asia 13.5. South Asia and Pacific 13.6. Middle East and Africa 14. North America Market Analysis 2018 to 2022 and Forecast 2023 to 2033 15. Latin America Market Analysis 2018 to 2022 and Forecast 2023 to 2033 16. Europe Market Analysis 2018 to 2022 and Forecast 2023 to 2033 17. East Asia Market Analysis 2018 to 2022 and Forecast 2023 to 2033 18. South Asia and Pacific Market Analysis 2018 to 2022 and Forecast 2023 to 2033 19. Middle East and Africa Market Analysis 2018 to 2022 and Forecast 2023 to 2033 20. Country-Wise Market Analysis 21. Market Structure Analysis 22. Competition Analysis 22.1. Andritz 22.2. Buhler Group 22.3. Famsun 22.4. L.B. Bohle Maschinen & Verfahren GmbH 22.5. POITTEMILL FORPLEX 22.6. Freewitt 22.7. Filtra Vibracion, S.L. 22.8. Hosokawa Micron Corp 22.9. NETZSCH Group 22.10. Erdwich Zerkleinerungs-Systeme GmbH 22.11. Panizzolo S.r.l. 22.12. Palamatic Process 22.13. Lessine 23. Assumptions and Acronyms Used 24. Research Methodology
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Hammer Mill Market
