Failure Analysis Equipment Market Outlook (2022 to 2032)

Global sales of failure analysis equipment reached a valuation of USD 9.4 billion in 2022. By 2032, the global failure analysis equipment market size is set to reach USD 20.2 billion. Over the next ten years (2022 to 2032), global failure analysis equipment demand will rise at 7.9% CAGR.

Semiconductor manufacturing will remain the leading end-use sector for failure analysis equipment. As per FMI, the target segment is likely to expand at 7.7% CAGR between 2022 to 2032.

Key Market Shaping Factors

  • Rising applications in semiconductor and healthcare industries will drive the global market forward
  • Growing focus on preventing machine failures in critical applications will boost failure analysis equipment industry
  • Adoption of good manufacturing practices (GMPs) is likely to propel failure analysis equipment demand
  • Implementation of stringent rules and regulations by regulatory bodies will boost sales
  • Development of advanced failure analysis equipment will expand market size
  • Increasing chances of product failures due to miniaturization trend will elevate demand
  • Rising awareness about quality inspection to prevent manufacturing defects will create growth prospects
  • Growing popularity of nanotechnology is set to create new opportunities for failure analysis equipment manufacturers
  • Surging demand for failure analysis equipment from automotive industry will trigger sales.

As electronic devices are getting smaller and more complex, chances of failures are increasing dramatically. These failures in turn can result in varying degrees of consequential damages to humans, environment, and company’s reputation.

Small defects can have a huge impact on product’s function and safety. Right from automotive components to semiconductor and medical devices, minute defects could not only reduce products’ quality but also result in devastating failures.

As a result, industries such as semiconductor and medical devices are under immense pressure to identify failures as quickly and accurately as possible to minimize chances of failures. This has brought failure analysis equipment market into spotlight.

Equipment or technologies used for analyzing equipment failures to determine the failure mechanism and the root cause of failures are called failures analysis equipment. This equipment is widely used for a wide range of failure analyses. They allow end users to accurately identify failures and analyze faults.

Failure analysis equipment have become standard testing tools for getting reliable information on product failure and avoiding equipment downtime. They provide insights into the root cause of failures and help to prevent future occurrences.

Growing focus on reducing manufacturing defects across diverse industries will boost the global failure analysis equipment market. Consequently, increasing usage of failure analysis equipment in preventive maintenance tasks will fuel sales.

Introduction of new rules and regulations by government organizations and regulatory bodies is likely to propel failure analysis equipment demand through 2032. Besides this, rising popularity of innovative technologies such as correlative light and electron microscopy (CLEM) will bode well for the market.

Key failure analysis equipment companies are introducing novel solutions to meet end user demand. For instance, in May 2019, Failure Analysis, a new analytic tool that applies advanced machine learning was launched by Sauce Labs Inc.

Attributes Key Insights
Global Failure Analysis Equipment Market Size (2022) USD 9.4 billion
Projected Market Size (2032) USD 20.2 billion
Value-based CAGR (2022 to 2032) 7.9%
USA Market CAGR (2022 to 2032) 6.8%

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2017 to 2021 Failure Analysis Equipment Sales Outlook Compared to Demand Forecast from 2022 to 2032

Global failure analysis equipment sales grew at 8.8% CAGR from 2017 to 2021. Over the next ten years, the global failure analysis equipment industry will exhibit a CAGR of 7.9%. this will result in an absolute $ opportunity of USD 10.8 billion.

Failure analysis equipment collect and analyze data by interpreting attributes of a system that is not performing as per its standards. These equipment use systematic logic to analyze chances of failure. They try to find an engineering solution to the problem and also prevent recurrence of the problem.

In oil and gas industry, failure analysis equipment are used for chemical analysis. In material science industry, FIB SEM microscopes help researchers with steel cleanliness based on chemical composition and morphology of non-metallic inclusions.

In metallurgy, low power stereo microscopes, metallographic equipment, hardness testers, spectrometers, and scanning electron microscopes are used in failure analysis. Similarly, in fiber optics, VFL fiber testers and fiber visual fault locators are used in detecting failures in the system. Adoption of these devices minimizes failure chances.

In medical and healthcare industry, the USAFood and Drug Administration (FDA) has set up rules for testing and validation requirements of medical equipment as they directly deal with the lives of patients. This is acting as a catalyst triggering failure analysis equipment sales.

Rapid growth in nano-science, nano-technology, and nano-materials will further elevate demand for failure analysis equipment such as SEMs.

Which Region Will Create Lucrative Growth Prospects for Failure Analysis Equipment Industry?

North America to Remain at the Epicenter of Failure Analysis Equipment Industry

As per FMI, North America will create lucrative growth prospects for the global market through 2032. In 2022, North America failure analysis equipment market size reached USD 3.73 billion. By the end of 2032, North America market will top a valuation of USD 8.01 billion in 2032.

Growing focus on improving product quality and heavy presence of leading manufacturers are driving North America market. Besides this, favorable government support and new product launches will elevate demand.

North America is home to various failure analysis equipment manufacturers. These companies are continuously launching new products to meet end user demand. For instance, in August 2022, Arctis Cryo-Plasma Focused Ion Beam was launched by Thermo Fisher.

This is an automated microscope designed for advancing speed of Cryo-electron tomography research. The device is expected to be used in plasma FIB technology, automation capabilities, and integrated correlative light and electron microscopy (CLEM).

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Sudip Saha

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Country-wise Insights

Country United States
Projected CAGR (2022 to 2032) 6.8%
Historical CAGR (2017 to 2021) 7.2%
Market Value (2032) USD 6.3 billion
Country United Kingdom
Projected CAGR (2022 to 2032) 7.1%
Historical CAGR (2017 to 2021) 7.5%
Market Value (2032) USD 956.7 million
Country China
Projected CAGR (2022 to 2032) 8.9%
Historical CAGR (2017 to 2021) 10.2%
Market Value (2032) USD 1.7 billion
Country Japan
Projected CAGR (2022 to 2032) 7.4%
Historical CAGR (2017 to 2021) 7.9%
Market Value (2032) USD 1.4 billion
Country South Korea
Projected CAGR (2022 to 2032) 8.4%
Historical CAGR (2017 to 2021) 9.4%
Market Value (2032) USD 798.4 million

What is the Growth Projection for the United States Failure Analysis Equipment Market?

Adoption of Good Manufacturing Practices Fueling Failure Analysis Equipment Sales in the USA

The United States failure analysis equipment market will expand at 6.8% CAGR over the next ten years. It is likely to create an absolute $ growth of USD 3.0 billion till 2032.

Failure analysis equipment sales in the USA grew at a CAGR of 7.2% from 2017 to 2021. By the end of 2032, the United States market is set to surpass a valuation of USD 6.3 billion.

Rising applications of failure analysis equipment in biomedical and life science and fiber optics is driving the USA market. Besides this, shift towards good manufacturing practices in healthcare and other industries will boost sales.

In healthcare sector, equipment must work seamlessly for better results. For this purpose, failure analysis equipment is being employed. This equipment reduces chances of malfunctioning of medical devices. They can help to make sure that medical devices work properly. Hence, growing adoption across thriving healthcare industry will bolster failure equipment sales across the USA.

Implementation of stringent regulations by government and regulatory bodies will further elevate failure analysis equipment demand. Regulatory bodies such as the Food and Drug Administration (FDA) are putting various efforts to ensure good manufacturing practices are being followed.

Presence of leading failure analysis equipment manufacturers is also supporting market expansion. New strategies are being adopted by companies to increase their sales and expand their presence.

For instance, in October 2022, to create a device that can be retrofitted to existing FIBS, Thermo Fisher Scientific Inc, a USA-based failure analysis equipment manufacturer collaborated with ARC Centre of Excellence for transformative meta-optical systems.

What iriving Demand for Failure Analysis Equipment Across China?

Booming Semiconductor Sector Elevating Failure Analysis Equipment Demand in China

Failure analysis equipment demand in China is forecast to rise at 8.9% CAGR through 2032. from 2017 to 2021, China market expanded at 10.2% CAGR. Over the next ten years, failure analysis equipment sales in China will create an absolute $ opportunity of USD 1.0 billion. By the end of 2032, China market is set to reach a valuation of USD 1.7 billion.

Rapid expansion of semiconductor and polymer industries is propelling failure analysis equipment demand in China. Failure analysis equipment have become crucial equipment in semiconductor sector. They ensure the production of high-quality products.

Increasing production of semiconductors will therefore continue to boost the market. Further, availability of failure analysis equipment at much lower prices will foster market development.

Category-wise Insights

Which is the Leading End-use Industry for Failure Analysis Equipment?

Most of the Failure Analysis Demand to Arise from Semiconductor Manufacturing

Semiconductor manufacturing will remain the leading end-use sector for failure analysis equipment. Demand for failure analysis equipment in semiconductor manufacturing sector grew at 8.6% CAGR from 2017 to 2021.

Over the next ten years, semiconductor manufacturing segment is likely to rise at 7.7% CAGR. This is attributed to rising adoption of failure analysis equipment in semiconductor industry.

Failure analysis equipment have become ideal tools to find flaws in semiconductor design and manufacturing. Adoption of these equipment has helped manufacturers to improve quality and yield.

Failure analysis equipment devices are widely used in Micro Electro Mechanical Systems (MEMS) and discrete electronic devices. They are also useful in destructive and constructive analysis, PCB quality inspections, counterfeit IC detection, and X-ray inspections.

For the manufacturing of such semiconductor devices that have applications in widespread industries, these equipment are used. Also, rise in demand for nano-electronics, quantum dots, and transistors has increased adoption of these equipment in semiconductor sector.

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Competitive Landscape

Key manufacturers of failure analysis equipment include Veeco Instruments, Carl Zeiss SMT GmbH, Bruker Corporation, Oxford Instruments, JEOL Ltd., Eurofins Scientific, Thermo Fisher Scientific, A&D Company, Ltd, Hitachi High-Technologies Europe GmbH, and Tescan Orsay Holding.

These players are constantly introducing novel equipment to meet end user demand. Besides this, they are adopting strategies such as mergers, acquisitions, and facility expansions.

Recent Developments

  • In January 2023, Thermo Fisher Scientific Inc announced the acquisition of The Binding Site Group.
  • In August 2022, Andor Technology, a subsidiary of Oxford Instruments Inc- announced that its benchtop confocal microscope received the award of one of the best top 10 microscopy innovations for 2022.
  • In August 2022, JEOL introduced Gather-X, its new Energy Dispersive Spectrometer (EDS). It is an EDS without windows which is used for low energy X-ray detection and high sensitivity in SEM. It is integrated into SEM center software that shows live analysis and can be used in standard EDS.
  • In December 2021, Thermo Fisher Scientific Inc, a leading Massachusetts-based failure analysis equipment manufacturer acquired PPD Inc.

Scope of the Report

Attribute Details
Current Market Size (2022) USD 9.4 billion
Projected Market Size (2032) USD 20.2 billion
Anticipated Growth Rate (2022 to 2032) 7.9% CAGR
Forecast Period 2022 to 2032
Historical Data Available for 2017 to 2021
Market Analysis USD Million for Value and MT for Volume
Key Regions Covered North America; Latin America; Europe; Asia Pacific; and the Middle East & Africa
Key Countries Covered United States, Canada, Brazil, Mexico, Germany, United Kingdom, France, Italy, Spain, Nordic, Russia, Poland, China, India, Thailand, Indonesia, Australia and New Zealand, Japan, GCC countries, North Africa, South Africa, and others.
Key Segments Covered Equipment, Technology, Application, and Region
Key Companies Profiled Carl Zeiss SMT GmbH; JEOL Ltd.; Thermo Fisher Scientific; Veeco Instruments; Hitachi High-Technologies Europe GmbH; Tescan Orsay Holding; A&D Company Ltd; Oxford Instruments; Bruker; Eurofins Scientific
Report Coverage Market Forecast, Company Share Analysis, Competition Intelligence, Drivers Restraints Opportunity Trends Analysis, Market Dynamics and Challenges, and Strategic Growth Initiatives

Global Failure Analysis Equipment Market Segmentation

By Equipment:

  • Scanning Electron microscope (SEM)
  • Transmission Electron Microscope - TEM
  • Focused Ion Beam System - FIB
  • Dual - Beam (FIB/SEM) Systems

By Technology:

  • Focused Ion Beam – FIB
  • Broad Ion Milling – BIM
  • Secondary Ion Mass Spectroscopy – SIMS
  • Energy Dispersive X-Ray Spectroscopy – EDX
  • Reactive Ion Etching – RIE
  • Chemical Mechanical Planarization – CMP

By Application:

  • Semiconductors Manufacturing
  • Fiber Optics
  • Bio-Medical and Life Sciences
  • Metallurgy
  • Nanotechnology and Nano-materials
  • Polymers

By Region:

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East & Africa

Frequently Asked Questions

What is the Expected CAGR for the Global Failure Analysis Equipment Market?

The overall failure analysis equipment market is expected to advance at 7.9% CAGR until 2033.

What will be the Total Size of the Global Failure Analysis Equipment Market by 2033?

The market size is forecasted to reach almost USD 20.2 billion by 2033.

Which End-user Category is the Leading Segment for Using Failure Analysis Equipment Worldwide?

The semiconductor manufacturing sector is the leading segment, with a 7.7% CAGR until 2033.

How will the Market Perform in the United States during the Forecast Years?

The United States is set to witness 6.8% CAGR through 2033.

Which are the Top Performing Failure Analysis Equipment Market Players?

Carl Zeiss, JEOL, and Thermo Fisher are the top players in the global market.

Table of Content
	1. Executive Summary | Failure Analysis Equipment Market
	2. Market Overview
	3. Market Background
	4. Global Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast, 2022 to 2032
	5. Global Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Equipment
		5.1. Scanning Electron Microscope - SEM
		5.2. Transmission Electron Microscope - TEM
		5.3. Focused Ion Beam System - FIB
		5.4. Dual - Beam (FIB/SEM) Systems
	6. Global Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Technology
		6.1. Focused Ion Beam - FIB
		6.2. Broad Ion Milling - BIM
		6.3. Secondary Ion Mass Spectroscopy - SIMS
		6.4. Energy Dispersive X-Ray Spectroscopy - EDX
		6.5. Reactive Ion Etching - RIE
		6.6. Chemical Mechanical Planarization - CMP
	7. Global Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By End Use
		7.1. Semiconductors Manufacturing
		7.2. Fiber Optics
		7.3. Bio-Medical and Life Sciences
		7.4. Metallurgy
		7.5. Nanotechnology and Nanomaterials
		7.6. Polymers
	8. Global Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Region
		8.1. North America
		8.2. Latin America
		8.3. Europe
		8.4. Asia Pacific
		8.5. Middle East & Africa
	9. North America Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Country
	10. Latin America Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Country
	11. Europe Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Country
	12. Asia Pacific Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Country
	13. Middle East & Africa Failure Analysis Equipment Market Analysis 2017 to 2021 and Forecast 2022 to 2032, By Country
	14. Key Countries Failure Analysis Equipment Market Analysis
	15. Market Structure Analysis
	16. Competition Analysis
		16.1. Carl Zeiss SMT GmbH
		16.2. JEOL, Ltd.
		16.3. Thermo Fisher Scientific
		16.4. Veeco Instruments
		16.5. Hitachi High-Technologies Europe GmbH
		16.6. Tescan Orsay Holding
		16.7. A&D Company, Ltd
		16.8. Oxford Instruments
		16.9. Bruker
		16.10. Eurofins Scientific
	17. Assumptions & Acronyms Used
	18. Research Methodology
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