The global extrusion equipment market is expected to grow at a CAGR of approximately 5.1% over the forecast period from 2025 to 2035. Extrusion equipment enables manufacturers to use raw materials plastic, metal, food, for example to create a consistent profile, film or tube at both high throughput and less material waste. Its flexible presence in ongoing processing renders it suitable for both mass and customized circulation.
The growing emphasis on lightweight properties, recyclability, and performance efficiency is driving demand for advanced extrusion lines with multi-layer, co-extruded, and precision capabilities. Furthermore, extrusion plants have become hotbeds for smart manufacturing, implementing everything from automated production lines to real-time digital monitoring and energy-efficient equipment.
In addition, advancements in extruder design are being propelled by demand for biodegradable polymers and post-consumer recycled materials. The global extrusion equipment market size in 2025 was USD 6,087.6 million which is anticipated to grow at a CAGR of 5.1% per annum in the forecast years and is estimated to achieve USD 10,010.9 million by 2035.
Key Market Metrics
| Metric | Value |
|---|---|
| Market Size in 2025 | USD 6,087.6 million |
| Projected Market Size in 2035 | USD 10,010.9 million |
| CAGR (2025 to 2035) | 5.1% |
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North America accounts for a prominent share in the extrusion equipment market owing to well-established industrial infrastructure and focus on automation. Demand continues to be strong from automotive, residential construction, and plastic pipe manufacturers, among others Manufacturers across the USA are embracing high-speed twin-screw extruders for compounding, recycling, and precision product development.
Solid growth is bolstered by smart manufacturing programs, a robust network of machinery distributors, as well as the refurbishment of legacy extrusion lines. [Source: OECD]Regional grants for adoption of energy-efficient systems especially in USA and Canada.
The European market is characterized by a heavy regulatory focus on sustainability and circular manufacturing. Germany, France and Italy are early adopters of precision extrusion systems, particularly for packaging with bio-based materials, aluminum profiles and automotive parts. Manufacturers are also moving toward modular, digitally controlled, equipment to meet more-stringent EU energy and safety standards.
The demand for carbon-neutral processes is driving major upgrades of food-grade and medical-grade extrusion units. The long-term growth of the market in this region continues supported by the increasing demand for flexible packaging and lightweight construction materials [Source: European Commission]
The fastest-growing region is Asia-Pacific, fueled by broad-scale industrialization and increasing production of consumer products in China, India, and Southeast Asia. Supporting local production of polymers, metals, and extrusion dies, thus creating affordable machinery and increasing regional self-sufficiency in production cycles. Infrastructure expansion, housing demand, and packaging needs drive capital investments in new extrusion lines in India.
Investment in EV extrusions (e.g., battery casing profiles or wire sheathing); food-packaging and plastic-recycling lines in Southeast Asian states; Another driver of adoption is preferential trade agreements and foreign direct investment within manufacturing hubs [Source: UN].
Challenges
High capital requirements, raw material dependency, and skilled labor shortages present hurdles.
Multi-layer, twin-screw or co-extrusion systems, in particular, require considerable capital investment in extrusion equipment. Business-to-business companies specializing in high-performance products such as fluid handling equipment often have older lines of high-performance products that rely on proprietary and expensive components, making it difficult for small and mid-sized enterprises to upgrade for lack of budget. In addition, supply chain breakdowns in sourcing crucial components and extrusion die, have caused production setbacks and reduced efficiencies.
For many industries, a skills shortage of operators and maintenance professionals trained for next-generation extrusion technologies continues to be an issue. The need for unaffiliated extruded profile customization with sound process and output control becomes harder to maintain without issued labor and digital tools. It adds to the technical burden on small manufacturers in terms of regulatory compliance and sustainability reporting.
Opportunities
Smart automation, sustainable extrusion solutions, and emerging end uses unlock market potential.
Industry 4.0 is an inevitable movement globally, there are strong opportunities for automation, sensors and AI-driven control-based extrusion lines. Digital dashboards that enable predictive maintenance alerts and facilitate remote line management are becoming standard fare among top manufacturers. This kind of innovation drives less downtime and creates better quality product and energy efficiency.
Across packaging, automotive and consumer goods, demand is increasing for extrusion equipment designed for recycled materials, biodegradable polymers and lightweight metals. There is high demand for equipment that can be operated based on high-viscosity, reprocessed substances and require minimal energy consumption.
Verticals prioritizing and pioneering hybrid or multi-material extrusion platforms will dominate in next-gen production systems. Medical tubing, solar components and food processing customization also offer the opportunity for new lines of development.
Good manufacturing workflows are influenced by global trade disruptions, component shortages, and manufacturing halts due to the pandemic, which has been challenging for the extrusion equipment market between 2020 and 2024. But continued demand for packaging particularly in food, pharmaceuticals and e-commerce sustained steady equipment purchases. To appeal to cost-sensitive buyers, several manufacturers have shifted towards the use of modular machine platforms and retrofit services [Source: OECD].
The market will trend towards these smart connected and environmentally optimized extrusion lines from 2025 onwards. The greater availability of multi-layer and 3D extrusion systems will allow manufacturers to accommodate a broad range of application segments with more adaptable pieces of equipment, as manufacturing has moved in the direction of needing more versatile machinery. Governments and regulatory bodies will gradually make it easier for organizations to embrace energy-efficient capital equipment via factors such as subsidy programs, carbon reporting requirements and innovation funding.
Market Shifts: A Comparative Analysis (2020 to 2024 vs. 2025 to 2035)
| Market Shift | 2020 to 2024 Trends |
|---|---|
| Regulatory Landscape | Emphasis on emissions reduction and operational safety |
| Consumer Trends | Surge in demand for food and healthcare packaging |
| Industry Adoption | Strong among plastics and pipe manufacturers |
| Supply Chain and Sourcing | Raw material and component shortages |
| Market Competition | Led by legacy machinery OEMs and regional players |
| Market Growth Drivers | Recovery from COVID-19, food security packaging |
| Sustainability and Impact | Initial retrofitting of legacy systems |
| Smart Technology Integration | Limited to PLCs and manual HMI interfaces |
| Sensorial Innovation | Focus on durability and speed |
| Market Shift | 2025 to 2035 Projections |
|---|---|
| Regulatory Landscape | Mandates on energy-efficient, recyclable-material-compatible equipment |
| Consumer Trends | Shift toward smart packaging, EV components, and green building supplies |
| Industry Adoption | Expanding into solar panel, medical, and specialty metal applications |
| Supply Chain and Sourcing | Regionalized supply chains and in-house extrusion die manufacturing |
| Market Competition | Entry of automation-centric and green-tech equipment startups |
| Market Growth Drivers | Smart manufacturing, circular economy integration, and new product lines |
| Sustainability and Impact | Full lifecycle optimization and carbon-neutral extrusion line development |
| Smart Technology Integration | AI-driven process tuning, IoT sensors, and remote production dashboards |
| Sensorial Innovation | Noise reduction, vibration control, and ergonomic operator panels |
Packaging, automotive, and building materials industries are driving the continuous growth of the USA extrusion equipment market. Manufacturers are investing to meet sustainability targets and enhance operational efficiency. Advancements in twin-screw extruders and multi-layer die tech line up with the needs for recyclable films, foams and structural parts. [Source: OECD] The USA Department of Energy backs modernization of industrial machinery via clean energy grants and tax credits. States such as Ohio and Michigan remain important centers for machinery fabrication and tailored extrusion lines.
| Country | CAGR (2025 to 2035) |
|---|---|
| United States | 5.4% |
In the UK, demand for extrusion equipment is increasing in tandem with the growth of lightweight construction materials, bioplastics and flexible packaging. Local makers are concentrating on small size extruders with fast tooling change-overs to cater to short duration runs and custom applications.
The increasing implementation of circular economy-practices has propelled investment into regrind-compatible and co-extrusion machines for sustainable packaging formats [Source: OECD]. In addition, the government’s continued emphasis on post-Brexit increase in domestic manufacturing capabilities is driving consumption of locally manufactured extrusion systems in building insulation and food processing.
| Country | CAGR (2025 to 2035) |
|---|---|
| United Kingdom | 4.8% |
Regulatory support for recycling, energy efficiency and digitalization in manufacturing continue to drive the EU extrusion equipment market. Germany, Italy, and the Netherlands are the leading adopters of extrusion systems for applications in automotive, medical tubing, and agriculture.
It is further accelerated as the EU’s Green Deal, Circular Economy Action Plan and Sustainable industry materials strategy push for a quick transition to bio-based and recyclable materials processing equipment [Source: UN]. Curious coherence in this market has introduced various hardware IoT features, predictive maintenance systems, and automatic material feeding through the extrusion lines.
| Region | CAGR (2025 to 2035) |
|---|---|
| European Union | 5.1% |
High-precision requirements in the electronics, medical and automotive sectors are fueling the extrusion equipment market in Japan. The field focuses on small automatable devices with improved waste and thermal management. One game changer is multi-layer tubing lines; another are extruders for cleanroom-compatible, high-purity applications.
Japan’s Ministry of Economy, Trade and Industry supports manufacturing process upgrades through Digital Transformation subsidies [Source: OECD] Southeast Asian and European export-focused companies are also developing modular extrusion solutions for clients looking for compact, high-output systems.
| Country | CAGR (2025 to 2035) |
|---|---|
| Japan | 4.7% |
The South Korean market, driven by investment in smart factories and the electronics and packaging industries, is developing rapidly. Semiconductors, battery casings, food containers are produced by extrusion systems.
The government is pushing of “Digital New Deal” and “Green New Deal” initiatives to encourage automated, efficient energy industrial machinery [Source: OECD]. AI-Enabled Quality Monitoring and Real-Time Analytics on Extrusion Lines in Unique New Machines from Korean Manufacturers Localized, compact extrusion units are in demand in cities like Seoul and Incheon, which are also urban manufacturing hubs.
| Country | CAGR (2025 to 2035) |
|---|---|
| South Korea | 5.3% |
New product innovations have fueled the growth of the extrusion equipment market .The extrusion equipment market is driven by the demand for thermoplastic, metal, and composites profiles among global manufacturers in several application areas, including infrastructure, packaging, and transportation.
Extrusion machinery provides efficient processing of raw materials into solid products with uniform cross-sectional shapes including pipes, sheets, films and window profiles. By equipment type and end use segments, single screw extrusion systems and building & construction are predominant in the world market thanks to their economy, ease of maintenance, and versatility in water infrastructure, housing, and smart city. RSC and RSF can handle both basic and advanced extrusion applications, for high-throughput operations with low downtime.
Further expansion of these segments is being driven by increasing urbanization, sanitation initiatives and sustainable construction practices, especially in Asia Pacific and the Latin America. High-volume demand, regulatory compliance, and energy efficiency are driving manufacturers to the use of single screw systems and construction-aligned extrusion setups.
| Equipment Type | Market Share (2025) |
|---|---|
| Single Screw Extrusion | 62.7% |
In terms of equipment type, single screw extrusion systems dominate the segment, owing to their ability to offer uninterrupted & stable output over a wide range of polymer, such as LDPE, HDPE, PP, PC, PVC. With their unique process simplicity, these systems are ideally suited for a wide variety of standard applications from pipe and film to sheet and cable insulation production.
Moreover, their simplified mechanics lessen routine service and increase energy efficiency. As a result, single screw setups are very popular with manufacturers in an environment in which cost containment, process stability and footprint are top priorities.
Single screw systems are also well-scalable and typically compatible with modular downstream units, adding to their dominance. Whether small-scale or intending to run on industrial size production lines, these machines were designed to guarantee predictable melt flow, temperature regime, and profile precision critical to achieving homogeneity in the final product for both civil engineering and consumer applications.
| End Use | Market Share (2025) |
|---|---|
| Building & Construction | 59.2% |
Among the end use segments for extrusion equipment, building & construction strikes at the top, growing on the back of increasing infrastructure development, affordable housing projects, and green building initiatives. Extrusion systems are essential for the manufacture of pipes, PVC window frames, weather seals, siding panels, conduit systems, and insulation profiles widely used in commercial and residential buildings.
The capacity of extrusion systems to produce continuous, homogeneous, high-performance profiles meets the requirements of large construction projects. Governments in emerging markets are investing in clean water access, smart urban infrastructure, and energy-efficient housing spurring demand for innovative solutions based on extruded thermoplastic materials.
Flexible tooling, co-extrusion possibilities, and advanced cooling systems that ensure durability and compliance with higher-level building codes provide valuable credentials for construction fabrication-enhanced extrusion processes. Also gaining traction is the use of recyclable materials through single screw extrusion, as sustainability becomes a core construction priority.
Automotive and electrical sectors are growing use cases, but construction is the dominant segment due to ongoing volume requirements, long product lifecycles, and the extrusion system's flexibility to accommodate developing standards of materials and project demand.
The technology is widely used in producing pipes, films, profiles, sheets, and pellets across various industries from packaging and construction to automotive and consumer goods. As manufacturers look to limit waste, maximize flow and satisfy sustainability requirements, there is increasing demand for energy-efficient, energy-saving machines equipped with integrated automation. Aspects like recycling, bioplastics, and light weighting in automotive and packaging drive investments in high-performance single screw plus twin screw extrusion systems [Source: OECD].
Market Share Analysis by Key Players & Extrusion Equipment Providers
| Company Name | Estimated Market Share (%) |
|---|---|
| Coperion GmbH | 14 - 17% |
| KraussMaffei Group | 11 - 14% |
| Milacron Holdings Corp. | 9 - 12% |
| Reifenhäuser Group | 7 - 10% |
| Davis-Standard LLC | 6 - 9% |
| Other Providers | 38 - 45% |
| Company Name | Key Offerings/Activities |
|---|---|
| Coperion GmbH | In 2024 , launched energy-efficient ZSK twin-screw extruders with enhanced devolatilization; in 2025 , introduced modular compounding lines for bioplastics. |
| KraussMaffei Group | In 2024 , upgraded pipe extrusion lines with AI-driven melt pressure control; in 2025 , debuted digital twin interfaces for predictive maintenance. |
| Milacron Holdings Corp. | In 2024 , released servo-driven single-screw extruders for high-precision film applications; in 2025 , expanded custom screw/barrel production for recyclate processing. |
| Reifenhäuser Group | In 2024 , enhanced blown film lines for sustainable multilayer packaging; in 2025 , integrated recycled content detection systems into extrusion modules. |
| Davis-Standard LLC | In 2024 , introduced food-grade extruders with CIP capability; in 2025 , launched dual-strand medical tubing extruders for precision dosing applications. |
Key Market Insights
Coperion GmbH (14-17%)
Coperion leads the extrusion equipment sector through its high-performance twin-screw platforms and compounding systems. In 2024, it launched upgraded ZSK models with improved energy efficiency and devolatilization zones tailored for specialty plastics. In 2025, Coperion rolled out modular compounding solutions for biopolymer manufacturers, aligning with global shifts toward sustainable materials and circular production [Source: OECD]. The company also supports integrated feeding and pelletizing solutions, reducing setup complexity.
KraussMaffei Group (11-14%)
KraussMaffei continues to innovate in large-scale extrusion lines for construction and infrastructure. In 2024, it introduced AI-enabled melt pressure regulation systems that enhance product consistency in pipe extrusion. In 2025, KraussMaffei added digital twin interfaces for real-time diagnostics, lifecycle forecasting, and remote troubleshooting. These upgrades align with smart manufacturing initiatives across Europe and Asia [Source: UN Industrial Development Organization].
Milacron Holdings Corp. (9-12%)
Milacron offers configurable single-screw and twin-screw systems covering an extensive range of extrusion markets. In 2024, it launched precision single-screw extruders for thin film and specialty packaging. In late 2025, Milacron added custom screw and barrel machining to its services to enhance the performance of machinery that processes post-consumer recyclate. The company considers North American manufacturing and support infrastructure a perfect fit for faster service delivery and maintenance.
Reifenhäuser Group (7-10%)
Reifenhäuser is advancing blown film extrusion for circular and high-barrier packaging. In 2024, it upgraded multilayer film lines to accommodate thinner gauges without compromising barrier performance. In 2025, the company integrated inline detection tools that measure and report recycled content within the film matrix-meeting evolving packaging transparency mandates. Reifenhäuser remains a key innovator in monomaterial and compostable packaging solutions [Source: UN].
Davis-Standard LLC (6-9%)
Davis-Standard focuses on healthcare, food, and industrial tubing extrusion. In 2024, it introduced clean-in-place (CIP) food extruders designed for sanitary operation and allergen control. In 2025, it launched high-speed, dual-strand extruders tailored for medical tubing where wall thickness and tolerance precision are critical. Davis-Standard’s broad equipment range and aftersales support make it a preferred partner in compliance-sensitive applications [Source: WHO].
Other Key Players (38-45% Combined)
Several regional and application-specific manufacturers contribute to extrusion system innovation and cost competitiveness. These include:
The overall market size for the extrusion equipment market was approximately USD 6,087.6 million in 2025.
The extrusion equipment market is expected to reach approximately USD 10,010.9 million in 2035.
The demand for extrusion equipment is rising due to increasing applications in plastic manufacturing, construction, automotive, and packaging industries. Advancements in extrusion technology and the growing need for efficient mass production are further fueling market growth.
The top 5 countries driving the development of the extrusion equipment market are China, the USA, Germany, India, and Japan.
Single screw extruders and variable load types are expected to command a significant share over the assessment period.
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