United States End-of-Line Packaging Industry Outlook from 2023 to 2033

Sales of end-of-line packaging solutions in the United States are estimated to be valued at US$ 6.9 billion in 2023 and US$ 9.4 billion by 2033. Over the forecast period, demand for end-of-line packaging machines in the United States is expected to increase at a CAGR of 3.1%.

Key Factors Driving Growth in the United States End-of-line Packaging Industry

  • Growing focus on improving productivity & efficiency and reducing labor costs is a key factor driving growth.
  • The booming e-commerce sector is expected to drive demand for end-of-line packaging equipment in the United States.
  • Burgeoning demand for packaged goods is a prominent factor impacting sales of end-of-line packaging equipment in the United States.
  • Implementation of strict regulations and quality standards will likely create an opportunity for end-of-line packaging in the United States.
Attributes Key Insights
Base Value (2022) US$ 6.7 billion
Estimated United States End-of-line Packaging Industry Size (2023) US$ 6.9 billion
Projected United States End-of-line Packaging Revenue (2033) US$ 9.4 billion
Value-based CAGR (2023 to 2033) 3.1%

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United States End-of-line Packaging Industry Trends

  • Rising trend of customization
  • Surging popularity of automatic and semi-automatic end-of-line packaging in the United States
  • Growing interest in sustainable and eco-friendly packaging solutions
  • High adoption of robotic packaging technology in the United States
  • Integration of smart technologies and Industry 4.0 principles in end-of-line (EOL) packaging
  • Increasing adoption of case packing and palletizing systems across the food, pharmaceutical, and electronics sectors
  • Growing demand for high-tech wrappers and shrink film machines

The United States, a developed nation for packaging, observes a statewide diversity in consumer behavioral patterns and packaging trends. United States-based packaging companies are primarily focused on improving the end-user experience.

Reducing production costs and limiting design configurations are secondary measures for United States-based packaging manufacturers seeking to extend their businesses domestically. They are constantly introducing automatic end-of-line packaging machines to attract customers.

Demand for packaging machines used for wrapping the goods and making them delivery-ready continues to gain traction in the United States. The food sector is poised to dominate the target business in terms of consumption of end-of-line packaging across the United States. This is due to the rising demand for packaged food products and the increasing adoption of automatic packaging solutions in food companies.

Demand for packaged food & beverage products is increasing rapidly with the advent of ready-to-eat products. To meet this demand, food manufacturing companies are increasingly employing end-of-line packaging machines, especially automatic ones, thereby boosting sales.

Manufacturers are increasingly opting for customized orders since these cater to the industry-specific needs and challenges faced by producers. As a result, the customized segment is estimated to dominate the United States industry, accounting for about 90% of value share in 2023.

Historical Vs. Forecast Outlook for End-of-line Packaging in the United States

The end-of-line packaging industry in the United States witnessed a CAGR of 0.9% during the historical period. It attained a valuation of US$ 6.7 billion at the end of 2022. In the forecast period, sales of end-of-line packaging machines in the United States are projected to rise at a 3.1% CAGR.

Historical CAGR (2019 to 2023) 0.9%
Forecast CAGR (2024 to 2034) 3.1%

The past trends in the United States' end-of-line packaging industry reveal a story of change and progress. The United States end-of-line packaging industry has been undergoing change over time following technological evolution, changing demand, and industrial issues.

There has been a rapid shift from manual EOL practices toward more mechanized approaches. This is fueled by the high demand for efficiency and precision in operations and the need to satisfy customers in an ever-changing industry.

Today, more and more industries across the United States are incorporating automatic end-of-line packaging solutions to improve productivity & efficiency and reduce labor costs. This will play a key role in boosting the growth of the end-of-line packaging industry in the United States.

End users are investing in end-of-line packaging solutions that offer cost-effective operations, provide a positive return on investment (ROI), and reduce packaging waste. Similarly, automated end-of-line packaging machines are gaining immense traction across the United States.

Leading end-of-line packaging machine manufacturers are continuously introducing novel solutions to meet end-user demand. For instance, ROBOPAC USA introduced a complete range of end-of-line packaging solutions, including the new Robot Pick n Place palletizer, at Pack Expo 2019.

Ismail Sutaria
Ismail Sutaria

Principal Consultant

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Semi-annual Update

Particular Value CAGR
H1 2.2% (2022 to 2032)
H2 2.0% (2022 to 2032)
H1 4.1% (2023 to 2033)
H2 3.9% (2023 to 2033)

Key Dynamics in the United States End-of-line Packaging Industry

  • EOL Machines Transforming Packaging Processes to Achieve Cost Savings

End-of-line machinery stands out as a highly efficient solution for United States-based manufacturers to mitigate superfluous labor and material expenditures. As a result, their demand is growing steadily in the nation.

The United States boasts one of the world’s top labor and machine operator wage structures, as underscored by a 2022 study conducted by the Reshoring Institute. According to this research, the United States ranks second globally, trailing Germany, with an average annual wage of around US$ 32,000 annually.

End-of-line machines are experiencing growing demand from a variety of enterprises across the United States. This is because these machines reduce labor costs while improving overall productivity.

The end-of-line machinery helps significantly bring down packaging costs since it optimizes the amount of packaging materials required and reduces wastage. These automated systems not only conserve resources but also reduce the cost of materials, directly impacting the bottom line.

The reduction of material waste is particularly critical in an era where responsible resource management is becoming central to business strategies. Hence, the adoption of end-of-line machines to reduce labor costs & material wastage and enhance productivity will continue to boost sales.

  • Decentralized Procurement Challenges Impeding Packaging Efficiency

End-of-line packaging now uses a wide range of advanced technologies, such as automatic bagging systems and automated labeling techniques. Nonetheless, one of the issues that companies encounter is that they do not have centralized procurement.

The decentralization mainly arises as a result of diverse industries, which vary widely with respect to the needs for individually specialized machines at the end line of production lines. Although decentralization has a lot of advantages, there are certain issues involved with this approach.

A notable problem is the lack of uniformity, where different departments within organizations buy equipment from different manufacturers that are incompatible with each other. Decentralized purchase also tends to lead to low levels of bargaining strength because most independent departments lack the requisite bargaining strength. This can result in unfavorable pricing and higher costs.

The lack of centralized procurement can also hinder the possibility of economies of scale since distributed orders cannot guarantee low-cost savings. This can impact the target industry during the forecast period.

The corporation and concordance with a supplier, however, can lead to higher bargaining power, which translates to a more reasonable price tag as well as favorable contract conditions. This can improve overall value and translate into significant cost savings.

  • Trade Shows Providing Platforms for Innovation, Visibility, and Insight

Manufacturers of end-of-line packaging machinery take advantage of trade shows that constitute prominent stages. In these trade shows, they can demonstrate their products, advanced functions, and attributes of modern machines.

The United States serves as a vibrant hub for packaging machinery trade shows. These platforms allow manufacturers to demonstrate the latest end-of-line packaging machines and engage with a diverse audience. Events such as Pack Expo Las Vegas, Pack Expo International, and Luxe Pack occur annually or annually.

Taking part in such trade shows greatly enhances a manufacturer's profile in the field. It provides a chance to create brand awareness and promote trust.

The exposure gained in these events is beneficial in several ways. It is not only helpful for building a brand image but also gives the opportunity to network with other manufacturers, distributors, and prospective clients. Hence, a handful of crucial contestants, including Syntegon, BW Packaging, and Krones AG, take part in such trade shows.

The trade shows constitute critical sources for innovations and industry research that inform manufacturers about emergent trends, opponents’ tactics, and the changing needs of customers. Such inputs are important when improving old products or creating novel options that match changing customer requirements.

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Category-wise Insights

The below section highlights the projected CAGR of key segments, including automation and machine type:

  • Demand for automatic end-of-line packaging is projected to surge at a CAGR of 3.7% through 2033.
  • The standalone segment is predicted to register a CAGR of 3.3% between 2023 and 2033.

Benefits of Automatic End-of-line Packaging Machines Fueling their Adoption

Automation Value CAGR
Automatic 3.7%
Manual 1.7%

As per the latest analysis, the automatic end-of-line packaging segment is expected to witness a steady CAGR of 3.6% during the forecast period. This is attributable to the rising demand for automated end-of-line packaging machines across diverse sectors due to adaptability and precision.

Adopting automatic end-of-line packaging machines is a new trend in the industry that reveals how flexible and accurate it has become to modern manufacturers. This movement portrays an even bigger development where more companies focus on simplifying their systems and attaining efficiency.

Automatic end-of-line machines come with artificial intelligence and robotic technologies that give them exceptional precision and uniformity not matched by manual processes. These automated systems are designed with adaptability that enables easy integration in different production lines whose products have varied specifications or packaging.

As industries look to improve their productivity and reduce labor costs, they must incorporate automatic packaging solutions in their facilities. This is expected to drive demand for automatic end-of-line packaging machines in the United States during the assessment period.

Flexibility and Scalability of Standalone Machines, Making them Popular

End-use Value CAGR
Standalone 3.3%
Case Packaging 2.3%

Standalone machines are poised to dominate the United States end-of-line packaging industry, with a significant share of 78% in 2023. The target segment will also thrive at a CAGR of 3.3% throughout the forecast period.

Industries across the United States prefer standalone end-of-line packaging machines as they offer flexibility and scalability. The incorporation of standalone machines in modern production lines is an affordable way of solving specific packaging problems.

The system integrations provide holistic solutions. Growing demand for wraparound case packers, palletizers, and cartooning machines from several industries is expected to boost the standalone segment through 2033.

Competitive Landscape

Key manufacturers of end-of-line packaging solutions are focusing on developing innovations and advancements to boost their sales and solidify their positions. They are also employing strategies such as acquisitions, mergers, partnerships, and facility expansions to strengthen their presence in the United States.

Recent Developments in the United States End-of-line Packaging Industry

  • In February 2022, ProMach announced the acquisition of TechniBlend, a leading provider of engineered process systems in North America, for the liquid processing industry.
  • In February 2023, Syntegon Technology GmbH announced the launch of the upgraded version of the Kliklok BEC. It is a popular end-load cartoner with digital service connectivity, a redesigned frame, and new controls.

Scope of the Report

Attribute Details
Estimated Value (2023) US$ 6.9 billion
Projected Value (2033) US$ 9.4 billion
Anticipated Growth Rate (2023 to 2033) 3.1% CAGR
Historical Data 2018 to 2022
Forecast Period 2023 to 2033
Quantitative Units Revenue in US$ billion, Volume in Units, and CAGR from 2023 to 2033
Report Coverage Revenue Forecast, Volume Forecast, Company Ranking, Competitive Landscape, Growth Factors, Trends and Pricing Analysis
Segments Covered Automation, Machine Type, Purchase Order, End-use, Sub-region
Key Companies Profiled ProMach, Inc.; WestRock Company; ADCO Manufacturing; Duravant LLC; Combi Packaging Systems, LLC; BW Packaging; Syntegon Technology GmbH; Krones AG; I.M.A. Industria Macchine Automatiche S.P.A; Signode Industrial Group LLC; Ishida co. Ltd; Sidel Group

United States End-of-line Packaging Industry Segmentation

By Automation:

  • Automatic
  • Manual

By Machine Type:

  • Standalone
    • Case Packaging
    • Cartoning Machines
    • Labelling & Strapping
    • Stretch Wrapping
    • Palletizers
    • Others
  • Integrated

By Purchase Order:

  • Customized Order
  • Standard Order

By End-use:

  • Food
  • Healthcare & Pharmaceuticals
  • Personal Care
  • Agriculture & Allied Industries
  • Electronics & Semi-conductor
  • Automotive
  • Building & Construction
  • Others (Tobacco & Homecare)

By Sub-region:

  • North East
  • South West
  • West
  • South East
  • Mid-West

Frequently Asked Questions

How big is the end-of-line packaging industry in the United States?

The United States industry is set to reach US$ 6.9 billion in 2023.

What is the forecast for the end-of-line packaging industry?

Demand in the United States is slated to expand at a 3.1% CAGR through 2033.

What is the outlook for the end-of-line packaging industry in the United States?

The target industry is set to reach US$ 9.4 billion in 2033.

What was the historical CAGR of the target industry?

The United States industry exhibited a 0.9% CAGR over the last four years.

Which end-use will garner significant value share by 2023?

The food end-use segment is expected to garner a significant value share by 2023.

What are the end-of-line packaging trends for 2023?

Growing demand for packaged food and integration of automation are key trends.

Table of Content

1. Executive Summary

    1.1. Industry Outlook

    1.2. Industry Analysis

    1.3. Analysis and Recommendations

2. Industry Overview

    2.1. Industry Coverage / Taxonomy

    2.2. Industry Definition / Scope / Limitations

3. Key Industry Trends

    3.1. Key Trends Impacting the Industry

    3.2. Product Innovation / Development Trends

4. Key Success Factors

    4.1. Product Adoption / Usage Analysis

    4.2. Strategic Promotional Strategies

5. PESTLE & Porter 5 Forces Analysis

6. Industry Demand Analysis 2018 to 2022 and Forecast, 2023 to 2033

    6.1. Historical Industry Volume (Units) Analysis, 2018 to 2022

    6.2. Current and Future Industry Volume (Units) Projections, 2023 to 2033

    6.3. Y-o-Y Growth Trend Analysis

7. Industry Demand (in Value or Size in US$ billion) Analysis 2018 to 2022 and Forecast, 2023 to 2033

    7.1. Historical Industry Value (US$ billion) Analysis, 2018 to 2022

    7.2. Current and Future Industry Value (US$ billion) Projections, 2023 to 2033

8. Industry Background

    8.1. Packaging Machinery Industry Overview

    8.2. Traditional V/S Robotic

    8.3. Macro-Economic Factors

    8.4. Forecast Factors - Relevance & Impact

    8.5. Value Chain Analysis & Profitability Margin

        8.5.1. Key Participants

            8.5.1.1. Exhaustive List of Raw Automation Supplier

            8.5.1.2. Exhaustive List of Manufacturers / Suppliers / Converters

            8.5.1.3. Exhaustive List of Brand Owners / End Users (Potential Customers)

    8.6. Cased-based Scenario – Impact Assessment

        8.6.1. Current Statistics

        8.6.2. Short-Mid-Long Term Outlook

        8.6.3. Likely Rebound

    8.7. Industry Dynamics

        8.7.1. Drivers

        8.7.2. Restraints

        8.7.3. Opportunity Analysis

9. Industry Demand Analysis 2018 to 2022 and Forecast, 2023 to 2033

    9.1. Historical Industry Volume (Units) Analysis, 2018 to 2022

    9.2. Current and Future Industry Volume (Units) Projections, 2023 to 2033

    9.3. Y-o-Y Growth Trend Analysis

10. Industry Pricing Analysis

    10.1. Sub Region Wise Pricing Analysis by Machine Type

    10.2. Average Pricing Analysis Benchmark

11. Industry Demand (in Value or Size in US$ billion) Analysis 2018 to 2022 and Forecast, 2023 to 2033

    11.1. Historical Industry Value (US$ billion) Analysis, 2018 to 2022

    11.2. Current and Future Industry Value (US$ billion) Projections, 2023 to 2033

12. Industry Analysis 2018 to 2022 and Forecast 2023 to 2033, By Automation

    12.1. Introduction / Key Findings

    12.2. Historical Industry Size (US$ billion) and Volume (Units) Analysis By Automation, 2018 to 2022

    12.3. Current and Future Industry Size (US$ billion) and Volume (Units) Analysis and Forecast By Automation, 2023 to 2033

        12.3.1. Automatic

        12.3.2. Manual

    12.4. Industry Attractiveness Analysis By Automation

13. Industry Analysis 2018 to 2022 and Forecast 2023 to 2033, By Machine Type

    13.1. Introduction / Key Findings

    13.2. Historical Industry Size (US$ billion) and Volume (Units) Analysis By Machine Type, 2018 to 2022

    13.3. Current and Future Industry Size (US$ billion) and Volume (Units) Analysis and Forecast By Machine Type, 2023 to 2033

        13.3.1. Standalone

            13.3.1.1. Case Packaging

            13.3.1.2. Cartoning Machines

            13.3.1.3. Labelling & Strapping

            13.3.1.4. Stretch Wrapping

            13.3.1.5. Palletizers

            13.3.1.6. Others

        13.3.2. Integrated

    13.4. Industry Attractiveness Analysis By Machine Type

14. Industry Analysis 2018 to 2022 and Forecast 2023 to 2033, By Purchase Order

    14.1. Introduction / Key Findings

    14.2. Historical Industry Size (US$ billion) and Volume (Units) Analysis By Purchase Order, 2018 to 2022

    14.3. Current and Future Industry Size (US$ billion) and Volume (Units) Analysis and Forecast By Purchase Order, 2023 to 2033

        14.3.1. Customized Order

        14.3.2. Standard Order

    14.4. Industry Attractiveness Analysis By Purchase Order

15. Industry Analysis 2018 to 2022 and Forecast 2023 to 2033, By End Use

    15.1. Introduction / Key Findings

    15.2. Historical Industry Size (US$ billion) and Volume (Units) Analysis By End Use, 2018 to 2022

    15.3. Current and Future Industry Size (US$ billion) and Volume (Units) Analysis and Forecast By End Use, 2023 to 2033

        15.3.1. Food

        15.3.2. Healthcare & Pharmaceuticals

        15.3.3. Personal Care

        15.3.4. Agriculture & Allied Industries

        15.3.5. Electronics & Semi-Conductor

        15.3.6. Automotive

        15.3.7. Building & Construction

        15.3.8. Others (Tobacco & Homecare)

    15.4. Industry Attractiveness Analysis By End Use

16. Industry Analysis 2018 to 2022 and Forecast 2023 to 2033, by Sub Region

    16.1. Introduction / Key Findings

    16.2. Historical Industry Size (US$ billion) and Volume (Units) Analysis By Sub Region, 2018 to 2022

    16.3. Current and Future Industry Size (US$ billion) and Volume (Units) Analysis and Forecast By Sub Region, 2023 to 2033

        16.3.1. North East

        16.3.2. South West

        16.3.3. West

        16.3.4. South East

        16.3.5. Mid-West

    16.4. Industry Attractiveness Analysis By Sub Region

17. Industry Structure Analysis

    17.1. Industry Analysis by Tier of Companies

    17.2. Industry Share Analysis of Top Players

    17.3. Industry Presence Analysis

18. Cross Section Analysis of Industry

19. Competition Analysis

    19.1. Competition Dashboard

    19.2. Competition Benchmarking

    19.3. Competition Deep Dive (Based/Operating Key Industry Players)

        19.3.1. ProMach, Inc.

            19.3.1.1. Overview

            19.3.1.2. Product Portfolio

            19.3.1.3. Profitability by Industry Segments (Automation/Machine Type/Purchase Order/End Use/Region)

            19.3.1.4. Sales Footprint

            19.3.1.5. Strategy Overview

        19.3.2. Syntegon Technology GmbH

        19.3.3. Krones AG

        19.3.4. I.M.A. Industria Macchine Automatiche S.P.A

        19.3.5. BW Packaging

        19.3.6. WestRock Company

        19.3.7. Signode Industrial Group LLC

        19.3.8. Ishida co. Ltd

        19.3.9. Combi Packaging Systems, LLC

        19.3.10. Sidel Group

        19.3.11. ADCO Manufacturing

        19.3.12. Duravant LLC

*The above list is indicative in nature and is subject to change during the course of research

20. Assumptions and Acronyms Used

21. Research Methodology

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