Electrical Steel Coatings Market Outlook (2022 to 2032)

The global electrical steel coatings market size reached USD 271 Million in 2021 and is likely to surpass a valuation of USD 285 Million in 2022. Furthermore, with rising usage of these coatings in transformers and motors, the overall sales of electrical steel coatings are slated to grow at a steady CAGR of 5.5% between 2022 to 2032, totaling a market valuation of USD 488.3 Million by 2032.

Electrical steel coatings are pigmented coatings that insulate silicon steel sheets of motors and generators. These unique coatings are being increasingly utilized during the construction of electrical equipment like transformers and motors to prevent corrosion, eddy current losses, hysteresis losses, and anomalous losses. Besides this, they also offer excellent surface insulation resistance and thermal stability.

Attribute Key Statistics
Electrical Steel Coatings Market Base Value (2021A) USD 271 Million
Estimated Market Value (2022E) USD 285.3 Million
Projected Market Value (2032F) USD 487.3 Million
Value-based CAGR (2022 to 2032) 5.5 %
Collective Value Share: Top 3 Countries (2022E) 27.1%

Electrical steel coatings have become essential solutions for ensuring the efficiency of motors, transformers, and generators. These coatings are mostly used during the construction of the magnetizable core of these electrical products to insulate the electrical steel sheets for preventing the flow of electricity and reducing eddy currents.

Thus, rising production and usage of electrical equipment like transformers, generators, and motors will continue to boost the growth of the global electrical steel coatings market during the forecast period.

Similarly, the rapid expansion of end-use industries including automotive and electricity is likely to push the sales of electrical steel coatings over the next decade.

Different grades of electrical coatings are utilized only with particular kinds of electrical steel. Due to the rise in electrical steel usage across a variety of end-use applications, the overall electrical steel coatings market will expand at a steady pace over the forecast period.

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2015 to 2021 Electrical Steel Coatings Market Outlook Compared to 2022 to 2032 Forecast

The global demand for electrical steel coatings is projected to grow at 5.5% CAGR between 2022 and 2032, in comparison to the 4.9% CAGR registered during the historical period from 2015 and 2021.

The market is predicted to expand quickly as a result of increasing usage of electrical steel coatings in a variety of small and big electrical devices, such as motors, inductors, transformers, etc., and subsequent adoption of these electrical devices across numerous end-use industries.

Due to the increased use of electrical steel in numerous applications, electrical steel coatings are becoming more popular. Electrical steel is used in motors, inductors, transformers, and other small and large electrical equipment. Additionally, as the energy and power sector expands, there is a growing need for auxiliary infrastructure, which includes electrical steel.

Among various end-use industries, the automotive and electrical industries are the primary users of transformers and motors. As a result, the expansion of these sectors serves as a significant market catalyst for the electrical steel coatings market.

According to the Organization Internationale des Constructeurs d'Automobiles (OICA), global vehicle production reached around 57.3 million units in 2021, a 9.1% increase over production levels in 2020. Rising vehicle production and sales will eventually propel the demand for electrical steel coatings during the forecast period.

Similarly, the rising demand for electricity will boost the sales of electrical steel coatings over the next ten years. The International Energy Agency (IEA) predicts that global power demand will increase by 4% annually in 2022 after increasing by 5% annually in 2021.

Electrical Steel Coatings Market

What are the Key Trends Driving the Global Electrical Steel Coatings Market?

Development of Low-cost Coatings With Good Quality to Boost Electrical Steel Coatings Market

The development of superior quality coatings at a lower cost can provide significant growth opportunities to exclusive coatings manufacturers. The market players, specifically those involved in the manufacture of electrical steel coatings, can capitalize on the opportunity to supply good quality products at lower costs.

Although key steel manufacturers are developing their own production facilities for coatings, the cumulative cost of raw material procurement, Research and Development, product development, and large-scale production are considered the factors leading toward successful backward integration. Therefore, it will create an opportunity for manufacturers across the globe, which will eventually grow the electrical steel coatings market.

Similarly, rising demand for electrical equipment like transformers, generators, and motors across thriving automotive and power sectors will boost the electrical steel coatings market over the next ten years.

Nikhil Kaitwade
Nikhil Kaitwade

Principal Consultant

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Which Factors are Restraining the Growth of Electrical Steel Coatings Market?

One of the main challenges the electrical steel coatings market is facing is rules and regulations put in place for reducing energy usage and pollution. For instance, the Federal Energy Law of Switzerland outlines actions to regulate and lower energy consumption in machinery, vehicles, and installations. This is done to provide an inexpensive and sustainable supply of energy.

These regulations have an effect on the energy sector and the automotive industry, the two sectors that use electrical steel coatings most frequently, even if they have no direct effect on the market for coatings for electrical steel.

As more nations and governments establish policies to make energy usage as environmentally friendly as possible, these rules are only getting stricter. As a result, this will present a challenge for the electrical steel coatings market between 2022 to 2032.

Country-wise Insights

What Will Be the Demand Outlook for the USA Electrical Steel Coatings Market?

Rapid Expansion of Power Infrastructure Generating Demand in the USA

As per FMI, the USA will continue to remain at the top of the ladder in the global electrical steel coatings market throughout the forecast period, accounting for a market share of around 12.7% in 2022.

The rapid expansion of power infrastructure, the growing need for improving the efficiency of transformers and motors, and the strong presence of leading manufacturers are driving the USA electrical steel coatings market.

A significant share of overall energy demand in America is met by hydropower plants. With new projects such as Belo Monte Hydropower, demand for electrical steel as well as coatings is expected to rise over the coming years.

Electrical steel coatings manufacturers in the USA are introducing new products into the market to comply with mandated regulations to cater to their increasing demand across various end-use industries. Deployment of energy infrastructure and auxiliary equipment is also pacing up, subsequently generating high demand for electrical steel coatings.

Similarly, high demand for transformers and motors due to rising production and sales of electric cars and favorable government support will boost the market in the USA during the next ten years.

How Will the Growth Unfold in China’s Electrical Steel Coatings Market?

Booming Automotive Industry Boosting Sales in China

The electrical steel coatings market in China is expected to grow at a robust pace during the forecast period, making it one of the most lucrative markets across East Asia.

Growth in the market is driven by the flourishing automotive industry, increasing investments by the government in developing electricity infrastructure, and easy availability of electricity steel coatings at much lower prices.

Similarly, rapid industrial growth and increasing demand for motors and transformers across a wide range of sectors including power and energy, automobile, and electrical and electronics will further boost sales of electrical steel coatings in the market.

One of the key sectors that use motors is the automotive industry. According to the Organisation Internationale des Constructeurs d'Automobiles, the Asia-Pacific, spearheaded by China, produced the most motor vehicles in 2020, with a total output value of 44.3 million vehicles (OICA). This emerging Chinese automotive industry is expected to prove to be a significant growth driver for the electric steel coatings market in the country between 2022 to 2032.

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Category-wise Insights

Why is Grain-oriented Segment Leading the Way in Electrical Steel Coatings Market?

Rising Popularity Among End-Use Sectors Fueling Grain-oriented Segment Growth

Grain-oriented electrical steel is predicted to hold the largest market share in the global electrical steel coatings market during the forecast period, owing to rising adoption across various end-use industries.

Grain-oriented electrical steel is a significant material that can generate magnetic flux while at rest and is not rotating. As a result, grain-oriented electrical steel works well for the construction of transformers. It is typically used in sheets that have been punched, wrapped, or laminated.

Grain-oriented electrical steel is an important material in the production of energy-efficient transformers and large, high-performance generators. Thus, increasing usage of transformers and generators in the industrial and power & energy sectors will fuel the growth of the target segment during the next ten years.

Which is the Most Commonly Used Coating Type in the Global Market?

C5 Remains the Highly Sought After Coating Type in the Market

Between 2022 and 2032, the C5 coating type is expected to hold the majority of the market share in the electrical steel coatings market during the forecast period. The C5 coating type makes an insulating coating with high electrical resistance using a chemical procedure and an inorganic filler. C5 coatings offer excellent surface resistivity both before and after stress reduction annealing (SRA).

Stamping processes with organic components will result in longer punch and die lives. C5A has a thinner coating than C5AS, which is typically used to reduce the sticking of cold-rolled motor lamination steel and semi-processed non-oriented electrical steel during quality anneals.

Competitive Landscape

In order to enhance their market share, leading manufacturers of electrical steel coatings are currently focusing on expansion and new product launch activities as well as research and development of organic-based electrical steel coatings. For instance,

  • In August 2021, the Austrian industrial coatings company Rembrandtin claims to have developed the first chromium-free electros trip coating for grain-oriented electrical steel used in distribution transformers in order to meet a critical requirement of upcoming environmental regulations.
  • In April 2019, Thyssenkrupp started the operation of its Grain Oriented Electrical Steel Coatings Production Line in Nashik. This helped the company to strengthen its market in India.
  • In October 2016, Axalta launched a new self-bonding electrical steel coating called Voltatex 1175W-1K.

Scope of Report

Attribute Details
Estimated Market Size (2022) USD 285.3 Million
Projected Market Size (2032) USD 487.3 Million
Anticipated Growth Rate (2022 to 2032) 5.5 %
Forecast Period 2022 to 2032
Historical Data Available for 2015 to 2021
Market Analysis USD Million for Value and Tons for Volume
Key Countries Covered USA, Canada, Brazil, Mexico, Germany, Italy, France, UK, Spain, Russia, Poland, China, Japan, South Korea, India, ASEAN, Australia and New Zealand, GCC Countries, Turkey, and South Africa.
Key Segments Covered Coating Type, Material Type, Application, End Use & Region
Key Companies Profiled Axalta Coating Systems Ltd.; thyssenkrupp AG; Rembrandtin Lack GmbH Nfg. KG; POSCO; Baosteel; Nippon Steel & Sumitomo Metal Corporation (NSSMC); ArcelorMittal SA; JFE Steel Corporation; Filtra Catalysts and Chemicals Ltd.; Polaris Laser Laminations, LLC; Wuhan Iron & Steel (GROUP) CORP.; Proto Laminations Inc.; AK Steel Holding Corporation; Cogent Power Limited; Chemetall GmbH; Dorf Ketal Chemicals; Steel Authority of India Limited(SAIL); Tata Steel.
Report Coverage Market Forecast, Company Share Analysis, Competition Intelligence, Drivers, Restraints, Opportunities and Threats Analysis, Market Dynamics and Challenges, and Strategic Growth Initiatives

Electrical Steel Coatings Market by Category            

By Coatings Type:

  • C2
  • C3
  • C4
  • C5
  • C6

By Material Type:

  • Chrome Free
  • Chrome-containing
  • Formaldehyde-free
  • MgO

By Application:

  • Grain-oriented
  • Non-grain Oriented
    • Fully Processed
    • Semi processed

By End Use:

  • Transformers
    • Transmission
    • Portable
    • Distribution
  • Motors
    • Upto 10 HP
    • 10 HP- 100 HP
    • 100 HP-500 HP
    • 500 HP-1000 HP
    • Above 1000 HP
  • Others

By Region:

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Pacific
  • Middle East & Africa

Frequently Asked Questions

What is the current size of the electrical steel coatings market?

The global electrical steel coatings market is anticipated to reach a valuation of USD 285.3 Million in 2022.

At what rate will the global electrical steel coatings market grow during the forecast period?

As per FMI, the global electrical steel coatings market is anticipated to grow at a CAGR of 5.5% over the forecast period of 2022 and 2032 in terms of value.

What is the projected valuation for electrical steel coatings market in 2032?

The global electrical steel coatings market is projected to reach a valuation of USD 487.3 Million by 2032.

At what rate did the Electrical Steel Coatings market grow between 2015 and 2021?

The electrical steel coatings market witnessed a growth of 4.9 % CAGR between 2015 and 2021.

Who are the leading players in the electrical steel coatings market?

Axalta Coating Systems Ltd, thyssenkrupp AG, Rembrandtin Lack GmbH Nfg. KG, POSCO, Baosteel, Nippon Steel & Sumitomo Metal Corporation (NSSMC), ArcelorMittal SA, JFE Steel Corporation, Filtra Catalysts and Chemicals Ltd., Polaris Laser Laminations, LLC, Wuhan Iron & Steel (GROUP) CORP.,Proto Laminations Inc., AK Steel Holding Corporation, Cogent Power Limited, Chemetall GmbH, Dorf Ketal Chemicals, Steel Authority of India Limited(SAIL), and Tata Steel are leading players in the electrical steel

Which are the top countries driving demand for electrical steel coatings?

Top countries driving the demand for electrical steel coatings are the USA, Japan, and Germany.

Table of Content
	1. Executive Summary
	2. Market Overview
	3. Key Market Trends
	4. Key Success Factors
	5. Global Market - Pricing Analysis
	6. Global Market Demand (in Value or Size in USD Million) Analysis 2015 to 2021 and Forecast, 2022 to 2032
	7. Market Background
	8. Global Market Analysis 2015 to 2021 and Forecast 2022 to 2032, by Coating Type
		8.1. C2
		8.2. C3
		8.3. C4
		8.4. C5
		8.5. C6
	9. Global Market Analysis 2015 to 2021 and Forecast 2022 to 2032, by Material Type
		9.1. Chrome Free
		9.2. Chrome-containing
		9.3. Formaldehyde-free
		9.4. MgO
	10. Global Market Analysis 2015 to 2021 and Forecast 2022 to 2032, by Material Type
		10.1. Grain-oriented
		10.2. Non-grain oriented
			10.2.1. Fully Processed
			10.2.2. Semi Processed
	11. Global Market Analysis 2015 to 2021 and Forecast 2022 to 2032, by End-Use
		11.1. Transformers
			11.1.1. Transmission
			11.1.2. Portable
			11.1.3. Distribution
		11.2. Motors
			11.2.1. Upto 10 HP
			11.2.2. 10 HP- 100 HP
			11.2.3. 100 HP -500 HP
			11.2.4. 500 HP-1000 HP
			11.2.5. Above 1000 HP
		11.3. Others
	12. Global Market Analysis 2015 to 2021 and Forecast 2022 to 2032, by Region
		12.1. North America
		12.2. Latin America
		12.3. Europe
		12.4. East Asia
		12.5. South Asia and Pacific
		12.6. Middle East and Africa
	13. North America Market Analysis 2015 to 2021 and Forecast 2022 to 2032
	14. Latin America Market Analysis 2015 to 2021 and Forecast 2022 to 2032
	15. Europe Market Analysis 2015 to 2021 and Forecast 2022 to 2032
	16. East Asia Market Analysis 2015 to 2021 and Forecast 2022 to 2032
	17. South Asia and Pacific Market Analysis 2015 to 2021 and Forecast 2022 to 2032
	18. Middle East and Africa Market Analysis 2015 to 2021 and Forecast 2022 to 2032
	19. Emerging Countries Market Analysis
	20. Market Structure Analysis
	21. Competition Analysis
		21.1. Axalta Coating Systems Ltd.
		21.2. thyssenkrupp AG
		21.3. Rembrandtin Lack GmbH Nfg. KG
		21.4. POSCO
		21.5. Baosteel
		21.6. Nippon Steel & Sumitomo Metal Corporation (NSSMC)
		21.7. ArcelorMittal SA
		21.8. JFE Steel Corporation
		21.9. Filtra Catalysts and Chemicals Ltd.
		21.10. Polaris Laser Laminations, LLC
		21.11. Wuhan Iron & Steel (GROUP) CORP.
		21.12. Proto Laminations Inc.
		21.13. AK Steel Holding Corporation
		21.14. Cogent Power Limited
		21.15. Chemetall GmbH
		21.16. Dorf Ketal Chemicals
		21.17. Steel Authority of India Limited (SAIL)
		21.18. Tata Steel
	22. Assumptions and Acronyms Used
	23. Research Methodology
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