The global Electrical Steel Coatings market reached USD 256.3 million in 2020. Worldwide demand for Electrical Steel Coatings saw a 5.1% year-on-year growth in 2025, suggesting an expansion of the market to USD 335.0 million in 2025. Projections for the period between 2025 and 2035 indicate a 5.5% compound annual growth rate (CAGR) for global Electrical Steel Coatings sales, resulting in a market size of USD 572.2 million by the end of 2035.
Voltatex 1250V Fast is a C5 coating designed to improve the efficiency and productivity of manufacturing electrical components, especially in motors and transformers. It’s ability to be welded easily, even in thicker layers, helps manufacturers to create high-quality products faster, which leads in boosting production and maintaining the efficiency.
Additionally, properties of coatings are optimized in such a way that it makes easier to process materials during the slitting and stamping stages, which decreases downtime and improving the output. Due to these contributions to overall cost savings and higher-quality electrical steel products, making it an attractive solution in the growing market for energy-efficient and durable electrical components.
Attributes | Key Insights |
---|---|
Estimated Value (2025) | USD 335.0 million |
Projected Size (2035) | USD 572.2 million |
Value-based CAGR (2025 to 2035) | 5.5% |
The more usage of high-performance insulation materials such as highly filled organic and inorganic varnishes, with properties like superior insulation, pressure, and temperature resistance, increases the demand for C6 electrical steel coating type.
Due to the advancements in coil coating technology ensure uniform application and fast curing, which optimizing production capacity and overall efficiency. High-speed curing techniques like NIR and inductive curing further enhance manufacturing processes by reducing energy consumption and cycle times.
Additionally, market is benefited by exceptional material performance, including good properties such as excellent adhesion and elasticity, which reduce wear and tear of tools and improve operational efficiency. Expanding applications across power generation, automotive, and industrial sectors highlight the versatility and growing demand for electrical steel coatings market.
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The annual growth rates of the Electrical Steel Coatings market from 2025 to 2035 are illustrated below in the table. Starting with the base year 2024 and going up to the present year 2025, the report examined how the industry growth trajectory changes from the first half of the year, i.e. January through June (H1) to the second half consisting of July through December (H2). This gives stakeholders a comprehensive picture of the sector’s performance over time and insights into potential future developments.
The table provided shows the growth of the sector for each half-year between 2024 and 2025. The market was projected to grow at a CAGR of 5.5% in the first half (H1) of 2024. However, in the second half (H2), there is a noticeable increase in the growth rate.
Particular | Value CAGR |
---|---|
H1 2024 | 5.5% (2024 to 2034) |
H2 2024 | 5.6% (2024 to 2034) |
H1 2025 | 5.7% (2025 to 2035) |
H2 2025 | 5.8% (2025 to 2035) |
Moving into the subsequent period, from H1 2024 to H2 2024, the CAGR is projected as 5.7% in the first half and grow to 5.8% in the second half. In the first half (H1) and second half (H2), the market witnessed an increase of 10 BPS each.
Between 2020 and 2024, the target market registered growth rate of 5.5% by reaching a value of USD 317.5 million in 2024 from USD 256.3 million in 2020. This growth was driven by expansion of renewable energy projects, the rise of smart grids, and the burgeoning electric vehicle market, all of which require high-performance electrical components.
From 2020 to 2024, the Electrical Steel Coatings market has seen significant growth, due to advancements in materials like grain-oriented and non-grain-oriented power core electrical steel products. In these sector transformers has benefited from high-performance grain-oriented powercore, meeting stringent efficiency requirements under the EU eco-design Directive. So, materials enhance transformer efficiency, which helps in the reduction of global energy demand and CO₂ emissions.
In the automotive sector, non-grain-oriented powercore products, such as powercore Traction, have driven innovations in wind turbine generators and electric mobility, aligning with global trends toward renewable energy and sustainable transportation systems. All of the above factors have played pivotal role in expanding the demand for Electrical Steel Coatings industry in 2020 to 2024.
Looking ahead for 2025 to 2035, slightly increase in demand for electrical steel coatings is being due to the development of advanced materials like the Hi-Lite electrical steel product range, which addressing the evolving needs of next-generation electric motor designs. Innovations in coatings, such as Suralac9000, has helped in tackle challenges associated with electrical steels, which would have been a change in a critical requirement for achieving higher rotational speeds, torque, and power densities in electric motors.
These coatings are used as in dual purpose: It acts as an insulator to minimize magnetic losses and as bonding agents to ensure rigidity and efficiency in motor assembly. Due to these factors combination enhances performance, which reduces overall costs, and aligns with the industry's growth, these innovation helps to push towards energy-efficient and high-performing e-motor components, further driving the electrical steel coating market.
Advancements in Eco-Friendly Water-Based Semi-Inorganic Coatings for Electrical Steel
Advancements in water-based semi-inorganic coatings marks a significant advancement in the electrical steel industry, which effects shows both performance demands and environmental concerns. However, coatings made from organic resins, such as phenol, alkyl, or acrylic, were widely used for their ability to enhance punchability and sustain in normal operating temperatures.
By integrating inorganic compounds with organic resins, semi-inorganic coatings offer makes a hybrid solution which combines and form best properties of both materials. These coatings provide enhanced weldability and heat resistance, crucial for electrical steel used in transformers and motors that operate under extreme conditions. Environmental standards and stricter regulations have further driven innovation in this electrical steel market.
Manufacturers are focusing on developing water-based semi-inorganic coatings that significantly reduce volatile organic compound (VOC) emissions compared to traditional solvent-based coatings. Generation moving towards eco-friendly solutions which are chrome-free, aligning with regulatory requirements to eliminate hazardous substances while maintaining performance standards.
Electrical Steel coating market is gaining advantage from these advancements as they enable manufacturers to produce high-performance sustainable products. Coatings are particularly valuable in industries such as automotive (electric vehicles), renewable energy, and high-efficiency electrical equipment, where durability and environmental compliance are critical.
Exponential Growth of End-Use Industries is driving demand for Electrical Steel Coatings Industry
Coatings used in end-use industries, especially automotive and electrical sectors, is a key driver for the electrical steel coatings market. Several industries are increasingly dependent upon advanced coatings which fulfills their needs for enhanced efficiency, durability, and follow environmental standards.
In automotive industry, electric vehicles (EVs) sales has been increased instantly due to demand which results in significantly boosted the demand for high-performance motors and transformers. Coating used in electrical steel plays an important role in improving motor efficiency by reducing core losses and offering superior heat resistance.
These characteristics not only helps in extending battery life but also improves the overall performance of EVs, so making coatings is an essential component in the production of electric vehicles. Electrical steel coatings improve performance under high-temperature and high-stress conditions, ensuring the reliability of power transmission and distribution systems.
Rising Electric Vehicle Demand Boosts Need for Advanced Electrical Steel Coatings
Increase in the use of automotive vehicles increases demand for advanced electrical steels coating products. ArcelorMittal’s iCARe® 420 Save, is driven by the growing need for higher energy efficiency in electric vehicles (EVs). Nowadays, manufacturers focusing to improve driving range and mileage of vehicles, where new innovations are done for electric vehicles, which is essential for the driving of electrical steel market.
Electrical steels are critical components in EV traction motors and generators, which are important for using in propulsion systems. Coating materials help in increasing the power density and energy efficiency, contributing to reduced energy consumption and improved vehicle performance. Sudden increase in adoption of EVs, combined with the need for high-efficiency components, is directly fueling the demand for advanced electrical steel coatings in the market.
Regulations aimed at reducing energy consumption and minimizing pollution across industries
Stringent regulations and environmental standards are concerns for the manufacturing industries leads to decrease in the production. Nowadays, focus is on the environment regulations and green energy, due to these energy consumption is coming into consideration and pollution level creates a restraint for the electrical steel coatings industry.
Compliance with environmental regulations, such as limits on volatile organic compound (VOC) emissions and the use of hazardous materials like chromium, Mgo, etc. creating issue for the small manufacturers to invest heavily in research and development for eco-friendly substitutes. These innovation requires more overall production costs and limits the availability of traditional coatings. Smaller manufacturers, in particular, may struggle to adapt to these changes, impacting declining in market growth. Additionally, due to slow adoption of sustainable coatings in developing regions further hampers the global expansion of the industry.
Tier 1 companies comprise players with a revenue of above USD 95 million capturing a significant share of 30-35% in the global market. These players are characterized by high production capacity and a wide product portfolio. These leaders are distinguished by their extensive expertise in manufacturing and reconditioning across multiple Electrical Steel Coatings applications and a broad geographical reach, underpinned by a robust consumer base. Prominent companies within Tier 1 include Axalta Coatings Systems Ltd., ThyssenKrupp AG, Rembrandtin Lack GmbH Nfg. KG, POSCO and other players.
Tier 2 companies include mid-size players with revenue of below USD 120 million having a presence in specific regions and highly influencing the local industry. These are characterized by a strong presence overseas and strong industry knowledge. These players have good technology and ensure regulatory compliance but may not have advanced technology and wide global reach. Prominent companies in tier 2 include Asian Paints, JSW Paints, Pidilite, and other player.
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The section below covers the industry analysis for Electrical Steel Coatings demand in different countries. The demand analysis on key countries in several regions of the globe, including North America, Latin America, East Asia, South Asia Pacific, Western Europe, Eastern Europe, Middle East, and Africa is provided.
China will hold 35.6% in East Asia due to largest manufacturing hub and a leader in electric vehicle (EV) production, China drives significant demand for electrical steel coatings. The USA will capture 22.9% in North America owing to high demand in electric vehicles, renewable energy projects, and industrial applications, especially in automotive and power generation. Germany will lead Western Europe with 19.7% due to strong automotive and industrial sectors, along with a focus on energy efficiency and sustainability. These companies play a significant role in driving market growth by introducing new, environmentally friendly, and more efficient waterproof coatings.
Countries | Value CAGR (2025 to 2035) |
---|---|
USA | 5.0% |
India | 6.1% |
Japan | 5.3.% |
Germany | 5.8% |
China | 4.7% |
China is one of the largest manufacturing hub and a market leader in electric vehicle (EV) production. China plays a crucial role in driving the demand for electrical steel coatings. Rapid expansion towards the EV market, creates opportunities for the growing need for efficient power generation and transmission, which gradually increases the demand for electrical steels with advanced coatings.
Advanced coatings are essential in reducing loss of energy, which effects in improving the performance of motors, and ensuring properties like durability, strength of electrical components is rising in both consumer electronics as well as industrial machinery. China's aggressive push toward renewable energy further increased the need for high-performance coatings in transformers and generators.
Increase in the electric vehicle adoption in United States, creates demand for electric vehicles, along with renewable energy infrastructure and energy-efficient industrial applications which leads the electrical steel coatings market towards growth.
The USA is changing with the trend in automotive industry's shift towards EVs which demands superior coatings for motors and traction systems, which assures optimal energy efficiency and performance. In the renewable energy sector’s growth, particularly in solar and wind power, dependent heavily upon efficient transformers and generators that use electrical steels with advanced coatings. Shift trend towards robust coatings in power generation, transmission, and distribution systems further drives this market.
Germany’s dominant in the automotive and industrial sectors, creates a strong focus on energy efficiency and sustainability, which makes it as a key player in the electrical steel coatings market. Germany is leading market in Europe for electric vehicle production,so, demands for high-performance coatings for the motors and components used in EVs is more, improve efficiency and reduce emissions.
Germany is focusing on the sustainability environment commitment to renewable energy sources and high-efficiency industrial systems, such as wind and solar power, requires advanced electrical steels coatings that meet requirements and have high-quality performance standards. These factors contribute to Germany's growth in the electrical steel coatings market.
The section explains the market share analysis of the leading segments in the industry. In terms of product type, the C5 coating type will likely dominate and generate a share of around 43.7% in 2025.
Based on the applications, the Transformers segment is projected to hold a major share of 35.6% in 2025. The analysis would enable potential clients to make effective business decisions for investment purposes.
Segment | Value Share (2025) |
---|---|
Single Component (Product Type) | 43.7% |
C5 and C5AS coatings are designed with thinner layers that enhance the welding process, especially in rotors and stators. This reduces welding residue, which is critical for maintaining the quality and performance of electric motors, particularly in the automotive and renewable energy sectors. As the demand for electric vehicles (EVs) and energy-efficient motors grows, these coatings are becoming essential for improving production efficiency and reducing material waste.
Segment | Value Share (2025) |
---|---|
Residential (End Use) | 35.6% |
REMISOL EB 5320 offers superior electro-insulating properties, hydrolysis resistance, and corrosion resistance comparable to chromate-based coatings. These coating ensures that the switch to chrome-free coating options does not change the performance of electrical steel, which makes an attractive choice for manufacturers seeking to meet both environmental standards and high performance.
Key companies producing Electrical Steel Coatings are slightly consolidating the market with about 30-35% share that are prioritizing technological advancements, integrating sustainable practices, and expanding their footprints in the region. Customer satisfaction remains paramount, with a keen focus on producing Electrical Steel Coatings to meet diverse applications. These industry leaders actively foster collaborations to stay at the forefront of innovation, ensuring their Electrical Steel Coatings align with the evolving demands and maintain the highest standards of quality and adaptability.
Recent Industry Developments:
The Coating Type segment is further categorized into C2, C3, C4, C5, C6.
The Electrical Steel Type segment is classified into Grain-oriented and Non-grain Oriented.
The Applications segment is classified into Transformers, Motors, Generators and Inductors.
Regions considered in the study include North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia & Pacific, and the Middle East and Africa.
The global Electrical Steel Coatings market for residential end use was valued at USD 335.0 million in 2025.
The demand for Electrical Steel Coatings industry is set to reach USD 572.2 million in 2035.
growing adoption of electric vehicles, which require high-efficiency motors and components, is a significant driver for the demand for electrical steel coatings. Coatings are essential to enhance motor performance, reduce energy losses, and improve the durability of electric motors in EVs.
The Electrical Steel Coatings demand is projected to reach USD 572.2 million by 2035 growing at CAGR of 5.5 % in the forecast period.
Transformers application is expected to lead during the forecast period.
Estimated Value (2025) | USD 12,000 million |
---|---|
Projected Size (2035) | USD 17,700 million |
Value-based CAGR (2025 to 2035) | 6.2% |
Industry Value in 2024 | USD 4,136.3 million |
---|---|
Projected Industry Value by 2034 | USD 10,082.2 million |
Value-based CAGR from 2024 to 2034 | 9.3% |
Estimated Market Size in 2024 | USD 20.9 billion |
---|---|
Forecasted Market Size by 2034 | USD 36.0 billion |
Projected Value-based CAGR (2024 to 2034) | 5.6% |
Market Value (2022) | USD 95.9 Billion |
---|---|
Market Value (2032) | USD 160.7 Billion |
Market CAGR (2022 to 2032) | 5.3% |
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