Direct Reduced Iron Market Outlook 2024 to 2034

Increasing demand for Direct Reduced Iron (DRI) from infrastructure, appliances, aerospace, automotive, and other sectors is propelling the market growth. The valuation of this market is expected to reach USD 28,195.90 million in 2024.

By 2034, the market is projected to reach USD 60,013.60 million, expanding at a CAGR of 7.60%. The market is driven by several companies like Voestalpine, Salzgiter, ArcelorMittal, etc. that are boosting the creation of new DRI as well as electric arc furnaces.

Attributes Key Insights
Direct Reduced Iron Market Size (2024E) USD 28,195.90 million
Market Valuation (2034F) USD 60,013.60 million
Value-based CAGR (2024 to 2034) 7.60%

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Market Trends Driving Innovation in Direct Reduced Iron (DRI)

  • Key players in developed countries are investing in constructing novel facilities that can help develop iron for steelmaking by utilizing hydrogen. By pioneering these green steel projects, the players are set to transform the market growth.
  • Opening up of power plants to kick off green iron production that uses green hydrogen.
  • New steel projects are springing up in Europe, with the intent to introduce more than 20 million metric tons of direct reduced iron (DRI) capacity utilizing hydrogen and natural gas by 2030. It has the potential to burden the present iron ore pellet supplies. This dynamic is expected to drive innovations.

Category-wise Direct Reduced Iron Market Analysis

Lumps to Enjoy Supremacy in the Direct Reduced Iron (DRI) Market

Leading Form Lumps
Value Share (2024) 97.60%

The lumps segment is projected to gain 97.60% of the market share in 2024. The use of lump DRI is increasing as it has a more consistent and well-defined chemical composition that allows for improved control over the end properties of the steel being produced.

The segment is further expanding because steel manufacturers are rapidly focusing on developing high-quality steel. Since the lump form of DRI is a reliable supplement to scrap steel, it helps manufacturers achieve better quality final products.

Gas-based Production Process to Gain Massive Share

Leading Production Process Gas based
Value Share (2024) 71.40%

The gas-based production process of direct reduced iron (DRI) is expected to obtain a 71.40% value share in 2024. The demand for gas-based processes is rising as they offer greater energy efficiency as opposed to coal-based alternatives. This results in lower production costs and lower waste heat.

The gas-based DRI is usually of higher quality, with improved metallization (iron content) and reduced levels of impurities, which is increasing its adoption to produce iron.

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Global Direct Reduced Iron Market Demand Analysis by Country

Countries Forecast CAGR (2024 to 2034)
United States 4.20%
Germany 3.50%
Spain 5.60%
China 8.40%
India 11.30%

In the United States, the Federal Government Invests Large Amounts of Money for Cleaner Steel

The United States direct reduced iron (DRI) market is projected to expand at a CAGR of 4.20% over the forecast period. With many facilities for iron-making making their home in the United States, the country is projected to continue expanding at a steady pace.

Climate advocates had previously emphasized the upgraded and new iron and steelmaking investments to safeguard the community’s health as well as the climate. In March 2024, the Office of Clean Energy Demonstrations of the United States Department of Energy announced the initial award negotiations for the first hydrogen-ready iron-making facilities in the United States.

This iron made of green hydrogen developed from new, renewable energy sources has the potential to develop fossil-free iron in modern direct-reduced iron (DRI) furnaces.

Another notable development took place in March 2024. The United States Department of Energy chose Vale USA to commence negotiations to finance the construction of an iron ore briquette plant of USD 282.9 million. Vale’s project aims to develop a distinct iron ore briquette manufacturing facility in the country by using a patented cold sintering process to manufacture direct reduced products.

Key Players in Spain Enter Contracts for the Production of Low-carbon Solutions for Steelmaking

The market in Spain is predicted to expand at a CAGR of 5.60% in the next ten years. The growth of this industry is projected to be driven by new and continuous partnerships. For instance, in February 2024, Hydnum Steel and Vale inked a Memorandum of Understanding (MoU) to produce low-carbon solutions for steelmaking.

The agreement consists of jointly evaluating the possibility of constructing a collocated iron ore briquette plant in the flagship project of Hydnum Steel for green steel in Spain, precisely in Puertollano.

Production of Iron through Green Hydrogen is Projected to Propel Market in Germany

The direct reduced iron (DRI) market in Germany is projected to expand at a CAGR of 3.50% over the next decade. Rising investments in research and development are projected to propel market growth. For instance, in March 2024, ThyssenKrupp, the German industrial firm, was planning to develop a direct reduced iron (DRI) test facility, such as auxiliary infrastructure, at its steel plant in Duisburg, Duisburg-Nord.

The intent behind the project is to develop research into DRI production. Investments in the development of a demonstration-scale plant are projected to be USD 10.75 million. The test facility is expected to play a crucial role in the commercialization of hydrogen-based direct reduction of iron.

The latest trend impacting the market is the production of iron via green hydrogen. In August 2023, for instance, saw the launch of a direct reduction plant to produce iron via green hydrogen at the RWE AG's (ETR: RWE) power plant site in Lingen, Lower Saxony province.

Players in India to Adopt Green Hydrogen to Solve the Decarbonization Challenge

India’s direct reduced iron market is anticipated to expand at a CAGR of 11.30% over the forecast period. The country is recognized as a leading producer of direct reduced iron. The demand for DRI has accelerated over the years due to the significant push given to the decarbonization of the steel industry.

Several companies are taking massive steps to lower their carbon footprint and executing relevant modernization projects. The latest trend in the market is the use of green hydrogen. It is used as a solution to solve the decarbonization challenge in the steel industry.

The steel sector's contribution to the overall CO2 in the country is claimed to be 12%. Every ton of steel produced in India emits around 2.55 tons of CO2 as opposed to the global average of 1.85 tons.

The expansion plans of the steel industry in India, motivated by the government’s ambitious infrastructure development targets, emphasize the urgency for steel producers to embrace tactics for decarbonization.

Increasing Use of Energiron DRI Technology in Chinese Firms to Propel Market Growth

The growth of the direct reduced iron (DRI) market in China is projected to observe a CAGR of 8.40% over the forecast period. Expansion strategies adopted by market players are propelling the market growth. For instance, in January 2024, Baosteel Zhanjiang Iron & Steel set up a direct reduced iron (DRI) plant in the Guangdong province.

The new plant can develop up to one million tons of DRI annually using natural gas, hydrogen, and coke oven gas using the Energiron Zero Reformer technology produced by Tenova and Danieli.

HBIS successfully developed the commercial batch of DRI using Energiron technology in June 2023. The company enhances coke oven gas by hydrogen. Meanwhile, the firm plans to extend its hydrogen-based DRI production capacity to 1.2 million tons annually.

Market Strategies to Penetrate Deeper in the Direct Reduced Iron (DRI) Market

Key players are shifting their focus to emerging countries to meet the increasing demand for direct reduced iron. Several players are concentrating their efforts on enhancing their production capabilities.

Players are further investing in research and development activities. Additionally, the focus of the companies is on coming into collaborative partnerships to increase their revenue earnings. Industry participants are escalating their merger and acquisition activities to increase their market share.

Industry contenders are investing in new technologies to transform the DRI market. Moreover, supportive government policies are projected to augment the market growth.

Latest Developments in the Direct Reduced Iron (DRI) Market

  • In February 2024, Calix Limited, an Australian environmental technology company, announced the completion of its Front-End Engineering and Design (FFED) study for a Hydrogen Direct Reduced Iron (H-DRI) demonstration plant. The study was funded by the Australian Renewable Energy Agency (ARENA).
  • In August 2023, Hylron, with the help of the state of Lower Saxony commissioned a prominent direct reduction plant for green iron on RWE’s Emsland gas-fired power plant. The iron ore, at this location, will be reduced solely with the aid of green hydrogen. For the construction of the plant, the Lower Saxony Ministry of Environment funded the plant with USD 3.22 million.
  • In July 2023, Blastr Green Steel inked a letter of intent with Redcar Bulk Terminal (RBT) to explore the opportunity for Teesside, the United Kingdom to become the location for its direct reduced iron (DRI) pellet plant to supply feedstock to its steel plant being developed in Inkoo, Finland.
  • The Ezz Steel complexes in Dekheila, Sokhna, and Sadat City gained total investments of around USD 5.9 billion in January 2024. The company attained exports of about USD 1.5 billion in 2023, whereas it is anticipated to export about USD 1.75 billion by 2024 end. The firm exports its products to many countries, including Italy, Spain, Turkey, and the United States.

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Key Coverage in the Global Direct Reduced Iron Market Research Report

  • Market Dynamics in Direct Reduced Iron Market
  • Regional Analysis of Direct Reduced Iron Market, including Asia Pacific, North America, and Europe
  • Analysis of Direct Reduction Iron Production Technologies and Fastest Growing Segment
  • Direct Reduced Iron Market Supply Chain Analysis
  • Growth Assessment of the Direct Reduced Iron Market

Enlisted Below are Some Top Market Players

  • ArcelorMittal
  • Mobarakeh Steel
  • Essar Steel
  • Qatar Steel
  • Hadeed
  • SIDOR
  • Khouzestan Steel Co.
  • Jindal Steel & Power
  • Gol-e-Gohar
  • Nucor
  • Others

Market Segmentation of Direct Reduced Iron

By Bifurcation by Form:

  • Lump
  • Pellets

By Production Process:

  • Coal-based
  • Gas-based

Based on Application:

  • Steel Making
  • Construction

Different Regional Markets are as Follows:

  • North America
  • Europe
  • Asia Pacific
  • Middle East and Africa
  • Latin America

Frequently Asked Questions

What is the Market Valuation of Direct Reduced Iron Market as of 2024?

Current projections of the market indicate a valuation of USD 28,195.90 million in 2024.

What is the Projected Adoption Rate of Direct Reduced Iron for the Years Between 2024 to 2034?

Looking ahead to 2034, the current forecast projects a CAGR of 7.60% for the industry.

How Much Revenue this Industry is Expected to Generate by 2034?

FMI predicts the market to reach USD 60,013.60 million by the year 2034.

Which Form Segment Holds a Significant Market Share?

The lumps segment is predicted to hold a significant market share in 2024, about 97.6%.

Which Players in the Industry are Influential?

ArcelorMittal, Mobarakeh Steel, and Essar Steel are powerful players in the direct reduced iron industry.

Table of Content
	1. Executive Summary
	2. Market Overview
	3. Market Background
	4. Global Market Analysis 2019 to 2023 and Forecast, 2024 to 2034
	5. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Form
		5.1. Lump
		5.2. Pellets
	6. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Production Process
		6.1. Coal-Based
		6.2. Gas-Based
	7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Application
		7.1. Steel Making
		7.2. Construction
	8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Region
		8.1. North America
		8.2. Latin America
		8.3. Western Europe
		8.4. Eastern Europe
		8.5. South Asia and Pacific
		8.6. East Asia
		8.7. Middle East and Africa
	9. North America Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	10. Latin America Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	11. Western Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	12. Eastern Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	13. South Asia and Pacific Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	14. East Asia Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	15. Middle East and Africa Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
	16. Key Countries Market Analysis
	17. Market Structure Analysis
	18. Competition Analysis
		18.1. ArcelorMittal
		18.2. Mobarakeh Steel
		18.3. Essar Steel
		18.4. Qatar Steel
		18.5. Hadeed
		18.6. Khouzestan Steel Co.
		18.7. Jindal Steel & Power
		18.8. Nucor
	19. Assumptions & Acronyms Used
	20. Research Methodology
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