Custom Packaging Box Market Outlook for 2024 to 2034

The global custom packaging boxes’ sales hit USD 6.1 billion in 2024. By 2034, it is slated to reach USD 8.9 billion, with a projected CAGR of 3.8% from 2024 to 2034.

The packaging sector, which took a hit due to the recent economic plunge, post-pandemic, is making its gradual comeback. This has proved to be an excellent opportunity for custom packaging box manufacturers as several industries across sectors are generating excellent demand for them. E-commerce industries, being one of them, are the largest consumers as they use these boxes as branded packaging solutions.

Manufacturers are seeking these bags as they protect the contents from damage during transnational transits. Countries with a manufacturing prowess such as China, India, the United States, etc., are the largest consumers of these boxes.

Custom Packaging Box Industry Assessment

Attributes Key Insights
Historical Size, 2023 USD 5.9 billion
Estimated Size, 2024 USD 6.1 billion
Projected Size, 2034 USD 8.9 billion
Value-based CAGR (2024 to 2034) 3.8%

Social media also influences packaging trends significantly. Unboxing videos have gained a considerable popularity on short-video platforms. Brands are spending money on Instagram-worthy packaging designs because of this. Due to their ability to increase brand identification, custom boxes are now included in marketing campaigns. Personalized packaging adds value to items beyond their intended use and fosters emotional relationships with consumers. Small businesses are, hence, using custom packaging to compete with larger brands.

Improved printing technologies also fuels market growth. Digital printing enables small-batch production cost-effectively while 3D printing opens new possibilities for unique box designs. Automation in manufacturing have also reduced production time and costs making custom packaging accessible to more businesses. Besides this, companies can choose zero-waste materials to cater to the demands of eco-conscious consumers and businesses. There is also an observed trend among luxury brands to opt for premium materials and embellishments.

Global trade expansion has also impacted the market in a positive manner. International shipping requires sturdy, protective packaging solutions. Also, different regions have unique packaging preferences and regulations. Businesses are thus shifting toward custom boxes as they help protect products during long-distance transportation. Holiday-themed packaging also boosts sales during festive periods while companies use limited edition boxes to create buzz and collectability.

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Key Industry Highlights

Smart Packaging Trends to Attract a Significant Number of Consumers to the Industry

Technological integrations have enhanced the functionality of custom packaging. Brands are imprinting QR codes on boxes to give product information. They are also using NFC technology to enable interactive packaging experiences. These tech additions are garnering immense admiration, especially among the tech-savvy consumers.

Smart packaging also helps consumers monitor product freshness and quality while augmented reality features create engaging unboxing experiences. Brands are also exploring anti-counterfeiting measures for luxury goods. This has created immense opportunities for companies in the gold and diamond businesses.

Custom boxes, nowadays, are also incorporating tamper-evident seals for security. Industry-giants are pouring billions of dollars in research and development to come up with innovative materials and production methods.

Sustainable Trends Revolutionizes the Industry Positively

Consumers as well as businesses are actively seeking packaging boxes which are made from zero-waste materials. Custom packaging boxes are, thus, an optimal option for them as they can decide the material, as well as the size of them. This will not only help them lessen their carbon footprint but also reduce waste once they are done with the boxes.

Several governments have also imposed bans on certain materials in the packaging processes. This has opened new ventures for companies who provide custom boxes. In order to make their product offers more sustainable, brands are also utilizing sugar, paper, cardboard, wheat flour, corn starch, and other materials.

Growing Prices for Raw Materials and Complicated Sustainability Rules Will Restrain Growth

There are still some concerns regarding the costs of these personalized packaging boxes due to constantly changing raw material prices. This has created a sense of confusion among manufacturers to fixate on a standard price. While profit margins in this industry is very nominal, this creates a make or break situation for the company in the short term.

Custom packaging boxes made from eco-friendly materials are usually very expensive than the conventional ones. This has kept a substantial number of environmentally cognizant businesses away from the market. While they do form a major portion in the overall consumer base, manufacturers find it difficult to cater to their needs due to the high production costs of these boxes.

Regulations regarding packaging materials are also not the same everywhere. This has also been one of the most profound challenges for manufacturers in this market. In some countries, rules regarding packaging waste are more stringent. Balancing these regulations without compromising on the quality of the product is a difficult challenge. All these factors are collectively slowing down the market growth.

Semi Annual Market Update

The custom packaging box market shows promising growth potential. From 2024 to 2034, the market will experience varying growth rates. The first half of 2023-2033 expects a CAGR of 3.8%. The second half of this period projects a CAGR of 4.0%. This slight increase indicates a small rise in demand.

Particular Value CAGR
H1 3.8% (2023 to 2033)
H2 4.0% (2023 to 2033)
H1 4.1% (2024 to 2034)
H2 4.4% (2024 to 2034)

The next decade, from 2024 to 2034, forecasts a shift in market growth trends. The first half maintains a steady CAGR of 4.1%. However, the second half sees an uptick to 4.4%. In the first half, the market value rise by 20 (BPS) basis points, and in the second half, there was a again a rise of 30 (BPS) basis points.

Ismail Sutaria
Ismail Sutaria

Principal Consultant

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2019 to 2023 Global Custom Packaging Box Sales Outlook Compared to Demand Forecasts for 2024 to 2034

The growth of custom packaging box market depends heavily on the performances of a multitude of sectors such as e-commerce, packaging, manufacturing, etc. The industry grew at a much sustained rate before the pandemic.

With several governments announcing temporary lockdowns and shutdowns, the sales of these boxes fell drastically. Trade ceased to exist between countries as transnational trade was called off to mitigate the spread of the virus. Disruptions in the supply chain also meant less and less demand for packaging solutions.

The e-commerce industry was also adversely affected due to this. War-like conditions in European and Middle East countries, brought with it a significant economic crunch. The result of which people started spending less on non-essential items. The industry, however, began to shape up in the later stages of the pandemic.

As the world got accustomed to the new normal, manufacturing industries gained momentum. E-commerce improved and so did the demand for custom packaging boxes. Trade restrictions were lifted off and supply chain came back to normal.

As of 2024, the market is influenced by tech additions in these boxes. While industry giants are coming up with new functionalities, smaller companies are catching up with these developments to gain a competitive edge.

Market Concentration

Tier one companies in the custom packaging box market lead through innovation. They also invest heavily in research and development. These firms focus on cutting-edge sustainable materials and integrate advanced technologies like IoT and AR in their boxes.

Tier one companies also offer end-to-end packaging solutions. They provide design, production, and logistics services while collaborating with global brands. They also set trends in packaging design and functionality. Besides this, these firms prioritize automation and efficiency by investing in modern manufacturing equipment.

Companies in the second tier focus on specialization and niche markets. They excel in specific industries or packaging types while offering unique design capabilities. They also give personalized service to mid-sized brands.

Tier two companies are also found to be investing in digital printing technologies to balance quality and cost-effectiveness. These firms emphasize flexibility and quick turnaround times to adapt rapidly to changing market trends. Some of these companies are also developing zero-waste packaging alternatives.

Third-tier companies cater to local and small businesses. They offer affordable custom packaging solutions and focus on short-run and on-demand production. They have an expertise in quick, local service to their clients.

These companies emphasize personal relationships with customers and offer hands-on support throughout the design process. These firms often specialize in specific packaging types. They also leverage online platforms for growth while using e-commerce to reach a broader customer base.

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Category-wise Insights

The custom packaging box industry is categorized on the basis of materials, end-use, and inserts. The section discusses the top two categories in the market, i.e. materials and end use.

Brands are Leveraging Paper and Paperboard Boxes to Gain More Consumers

Customised boxes are made from a broad spectrum of materials such as metal, glass, paper and paperboard, plastic, etc. Paper and paperboard hold a majority share of 29.2% in the overall market.

Segment Paper and Paperboard (Material)
Value Share (2024) 29.2%

Companies in the packaging sector are embracing paper and paperboard custom packaging boxes as these materials offer versatility and eco-friendly appeal. Paper-based packaging goes with sustainability goals. It is often produced with zero waste content and is recyclable and biodegradable. Customers also adore the organic, high-end appearance of paper packaging since it is simple to print on and modify.

The demand for these boxes is also skyrocketing as they are lightweight, reducing shipping costs. They also offer good protection for a variety of products. Paper boxes can be designed for multiple uses and often have a second life as storage containers. Besides this, enterprises also use paper packaging to convey eco-conscious values as it helps them meet increasing consumer demand for sustainable options.

Custom Packaging Boxes Have Found their Place in the Cosmetic and Personal Goods Sector

A wide range of industries employ custom packaging boxes because of their adaptability. Among these, cosmetics and personal goods companies, hold a share of 23.4%.

Segment Cosmetic and Personal Goods (End Use)
Value Share (2024) 23.4%

Custom packaging boxes have revolutionized the cosmetics and personal goods industry as they offer unique branding opportunities for beauty products. Luxurious designs have helped the brands elevate the perceived value of cosmetic. The clamour for these personalized packaging is also touching the skies as they enhances the customer’s unboxing experience.

Custom boxes can readily fit a wide range of beauty product shapes and sizes. They also safeguard sensitive items throughout delivery. Zero-waste materials are being used to appeal to consumers who care about the environment. Unique designs also make merchandise stand out on crowded shelves.

Custom packaging also allows for seasonal and limited-edition product releases while supporting storytelling and brand identity in the beauty sector. These boxes also often incorporate special finishes and embellishments and can be designed to showcase product ingredients.

Country-Wise Insights

The below section discusses the region-wise analysis of custom packaging boxes. The section also talks about the trends in United States, India, China, etc.

Countries CAGR (2024 to 2034)
United States 3.0%
United Kingdom 3.2%
France 3.3%
India 5.5%
China 4.8%

Textile Industry to Help the Custom Packaging Box Market Expand in India

India is regarded as one of the most profitable markets in this industry. It is estimated to showcase a CAGR of 5.5% from 2024 to 2034.

India’s thriving pharmaceutical industry needs specialized packaging. This requirement has been aggressively leveraged by manufacturers in the country. Besides this, the government's "Make in India" initiative has also contributed thoroughly to the prevailing sales of these boxes in the country.

The Indian textile industry is one of the world’s most prolific ones. These companies are also making the most of these boxes. Enterprises in these industries are employing these boxes to dispatch their product offerings in and around the subcontinent.

Manufacturing Capabilities to Open New Doors for the Industry in China

China is also one of the largest markets for these boxes. It is slated to report a CAGR of 4.8% for the next decade.

China is known for its manufacturing prowess. The country is blessed with an enormous number of pharma, electronic, automobile, chemical companies. These companies require packaging solutions that fulfils their needs. These boxes are, thus, in great demand as they can be personalized according to their needs.

The country’s vast industrial base also supports its diverse packaging needs. Advanced printing technologies do bring high-quality customization, attracting more consumers to the market. The e-commerce sector has also reached every nook and corner of the country. This proliferation also generates an outstanding demand for these boxes as they are a crucial component in domestic shipping.

Widespread Retail Sector to Benefit the Market in the United States

The United States custom packaging box industry is expected to exhibit a CAGR of 3% for the upcoming decade.

The craft beer industry in the United States has risen to prominence. This has brought custom packaging boxes into limelight. These breweries require customized boxes to ship their offerings across the nation.

Direct-to-consumer services have also helped the market expand in the United States. These companies use specialized packaging solutions for brand differentiation. Besides this, e-commerce proliferation and the nation-wide spread of retail sector also demand a significant amount of custom boxes in the country.

Competition Outlook

The custom packaging boxes market is highly competitive. It is filled with a multitude of companies all vying for international dominance. Industry giants, due to their large financial pools are bringing new innovations to the market. Meanwhile, smaller companies have to face challenges such as lower profit margins, limited consumer base, etc. Companies are also focusing on curating zero-waste boxes so that they can cater to the demands of eco-conscious consumers and businesses.

Some of the prominent companies in the market are Westrock Company, DS Smith Packaging Ltd., Smurfit Kappa Group, and Interpak Holding B.V.

Key Industrial Developments

  • In March, 2024, UK-based packaging distributor Kite Packaging launched an advanced custom-size box tool, offering standard custom boxes and die-cut boxes. The tool provides customers with the option to specify board grade, color, and dimensions for their desired box, enhancing the overall customer experience.
  • In July, 2024, Axiom Print unveiled its latest offering: custom printed subscription boxes. The new boxes featured premium quality printing, sustainable materials, and complete customization, providing businesses with a tool to increase brand recognition and customer satisfaction.
  • In May, 2023, The Custom Boxes revolutionized custom packaging with affordable 4-color printing and sustainable solutions. The company offered a wide range of custom boxes made from 100% recyclable materials. It also aimed to meet diverse packaging needs and exceed customer expectations by providing efficient and eco-friendly solutions.

Prominent Companies

  • Westrock Company
  • DS Smith Packaging Ltd
  • Smurfit Kappa Group
  • Interpak Holding B.V.
  • Mayr-Melnhof Karton AG
  • Robinson plc
  • Stora Enso Oyj
  • Metsa Board Oyj
  • Graphic Packaging International, LLC
  • Quintessential Canada Inc
  • Polmac (UK) Ltd.

Key Segments of Market Report

By Material:

The market by material metal, glass, paper and paperboard, plastic, etc.

By End Use:

By end use, the market is divided into consumer goods, electrical and electronics, cosmetics and personal goods, fashion accessories and apparel, healthcare, food and beverages, etc.

By Inserts:

Regarding inserts, the market is categorized into with and without inserts.

By Region:

The sector has been analyzed with the following regions covered: North America, Latin America, Europe, South Asia & Pacific, East Asia, and the Middle East and Africa.

Frequently Asked Questions

How big is the custom packaging box market?

The size of the custom packaging box is estimated to be USD 6.1 billion in 2024.

At what rate is the custom packaging box market expected to grow?

The custom packaging box market is expected to increase at a CAGR of 3.8% over the forecast period.

What is the forecast of the custom packaging box market?

The custom packaging box market is forecast to reach a size of USD 8.9 billion by 2034.

Which are the major players operating in the custom packaging box market?

Some of the prominent companies in the market are Westrock Company, DS Smith Packaging Ltd., Smurfit Kappa Group, and Interpak Holding B.V.

What is the scope of the custom packaging box in India?

Sales are expected to register a CAGR of 5.5% in India over the forecast period.

Table of Content

1. Executive Summary

2. Industry Introduction, including Taxonomy and Market Definition

3. Market Trends and Success Factors, including Macro-economic Factors, Market Dynamics, and Recent Industry Developments

4. Global Market Demand Analysis 2019 to 2023 and Forecast 2024 to 2034, including Historical Analysis and Future Projections

5. Pricing Analysis

6. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034

    6.1. Material

    6.2. Inserts

    6.3. End Use

7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Material

    7.1. Paper & Paperboard

    7.2. Plastic

    7.3. Metal

    7.4. Glass

8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Inserts

    8.1. With Inserts

    8.2. Without Inserts

9. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By End Use

    9.1. Consumer Goods

    9.2. Electrical & Electronics

    9.3. Cosmetic & Personal Goods

    9.4. Fashion Accessories & Apparels

    9.5. Healthcare

    9.6. Food & Beverages

10. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Region

    10.1. North America

    10.2. Latin America

    10.3. Western Europe

    10.4. South Asia and Pacific

    10.5. East Asia

    10.6. Middle East and Africa

11. North America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

12. Latin America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

13. Western Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

14. South Asia and Pacific Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

15. East Asia Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

16. Middle East and Africa Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

17. Sales Forecast 2024 to 2034 by Material, Inserts, and End Use for 30 Countries

18. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard

19. Company Profile

    19.1. Westrock Company

    19.2. DS Smith Packaging Ltd

    19.3. Smurfit Kappa Group

    19.4. Interpak Holding B.V.

    19.5. Mayr-Melnhof Karton AG

    19.6. Robinson plc

    19.7. Stora Enso Oyj

    19.8. Metsa Board Oyj

    19.9. Graphic Packaging International, LLC

    19.10. Quintessential Canada Inc

    19.11. Polmac (UK) Ltd.

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