The global brush motor control unit market is expected to witness steady growth between 2025 and 2035, driven by increasing demand for efficient motor control solutions, expanding automotive and industrial applications, and advancements in power electronics. The market is projected to reach USD 2,174.2 million in 2025 and expand to USD 3,575.4 million by 2035, reflecting a compound annual growth rate (CAGR) of 5.1% during the forecast period.
Brush motor control units are essential components that regulate the speed and torque of brushed DC motors across various applications, including automotive, industrial machinery, consumer electronics, and robotics. Increased adoption of automation, electric vehicles, and energy-efficient equipment also boost market demand. Advancements in semiconductor technologies and microcontroller-based motor control solutions are improving the efficiency and precision of these units, which are enabling these units to be utilized broadly across industries.
| Metric | Value |
|---|---|
| Industry Size (2025E) | USD 2,174.2 Million |
| Industry Value (2035F) | USD 3,575.4 Million |
| CAGR (2025 to 2035) | 5.1% |
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The brush motor control unit market is primarily driven due to the rapidly increasing electrification of industrial and automotive systems. These units are extensively utilized in EV's for power steering, HVAC, and other auxiliary applications. The growing implementation of automation and robotics in manufacturing processes is also boosting the demand for efficient motor control technologies. The increasing focus on energy efficiency and regulatory frameworks encouraging the adoption of low-emission motor control solutions are further driving the growth of the market.
Brush Motor Control Unit Market motor control advancements, advanced pulse-width modulation (PWM), improvements in reliability, effective cost-to-performance options, and the adoption of IoT-based brush motor control units for monitoring and controlling the motors remotely are some of the major factors expected to drive the growth of the global brush motor control unit market during the forecast period.
North America holds a prominent place in the brush motor control units market, supported by the rapidly rising demand from several end-use industries including automotive, industrial automation, and aerospace. The growing penetration of EVs in the area and also the increase in industrial process examination and smart home appliances are predicted to assist the market to grow. Power electronics and motor control tech are getting investment in the USA and Canada, as countries seek to further adopt high-performance control units across industries.
The European brush motor control unit market is anticipated to grow on account of strict energy efficiency regulations by governmental organizations, increased penetration of electric vehicles, and rising adoption of automation in domestic and industrial applications.
Germany, France and the UK lead the region in motor control technology innovation for automotive and manufacturing sectors. There can also be a more technological aspect to innovative motor control solutions which are driven by the European Union's emphasis on sustainability and decreased carbon footprints.
With the growing vehicle production, fast industrialization, and consumer electronics, Asia-Pacific is estimated to be the most opportunistic region for brush motor control unit. High demand from automotive and home appliance manufacturers is leading the market in investing in motor control technologies by China, Japan, and South Korea. Growth in the popularity of electric two-wheelers and energy-efficient appliances in India and Southeast Asia also adds to the growth of the market.
Middle East & Africa is slowly developing as a lucrative market for brush motor control units attributed to rising investment in industrial automation and smart infrastructure. Countries like Saudi Arabia, the UAE, and South Africa, are seeing growth in sectors including automotive and manufacturing, which is driving the demand for motor control solutions in several applications.
Challenges
Durability and Thermal Management Issues in High-Load Applications
One of the key challenges faced by players operating in the brush motor control unit market is providing durability and efficient thermal management for high-load applications. Brush motor control units are widely used in industrial automation, automotive systems, and home appliances that are operated for a long time, generating a lot of heat.
Overheating leads to poor efficiency, shorter motor life, and increased maintenance and repair costs. Manufacturers are still on high alert to ensure high thermal resistance, along with adopting advanced cooling solutions.
Furthermore, dust, moisture, and difficult environmental conditions also contribute to today, and lead to wear and tear, impacting the overall reliability of brush motor control units. To improve operational efficiency and increase lifetimes of components, increasingly manufacturers are investing in heat resistant materials and advanced cooling technologies.
Competition from Brushless Motor Technologies
The growing adoption of brushless DC motors (BLDC) poses a significant challenge to the brush motor control unit market. Compared to brush motors, brushless motors have higher efficiency, less maintenance, and lower noise, making them increasingly preferred in applications where longevity and energy efficiency are critical.
Demand for brushless motor control units is likely to increase with the shift of industries toward automation and energy-efficient technologies, which may nonlinearly obstruct the growth of conventional brush motor controllers. However, they are still cheap and can handle almost any application, which means manufacturers are forced to create innovative control techniques to achieve greater performance and efficiency.
Opportunities
Advancements in Smart Motor Control Technologies
Several IoT-based monitoring systems and AI-based predictive maintenance can be used in conjunction with the intelligent motor control technologies in the brush motor control unit market. On their part, real-time diagnostics and condition monitoring allow improving motor performance, reducing time loss to breakdowns, and optimizing energy consumption.
Brush motor applications are becoming more precise and responsive thanks to improvements in microcontroller-based control algorithms. Increasing demand across consumer electronics and industrial segments is anticipated to be major driver towards adoption of intelligent control units supporting variable speed control and energy optimization.
Rising Demand in Electric Vehicles and Renewable Energy Systems
Growing EV (Electric Vehicle) market and the increasing deployment of renewable energy solutions are driving the demand for efficient brush motor control units. Various electric and hybrid vehicles, features like their power windows and seat adjustments to HVAC blowers are often powered by a brushed motor, which enables continuous demand for control units.
Brush motor control units are still used extensively in solar tracking systems (in public infrastructure) and in wind energy applications (where a low motor cost and high reliability are required). With governments across the world driving for green energy projects, the need for muscle and energy efficient brush motor control systems will only continue to rise.
Between 2020 and 2024, the brush motors control unit market saw steady growth driven by increased demand across various industries, particularly in automotive, industrial automation, and consumer electronics. The growth of low-cost applications including power tools, HVAC, and small automotive actuators led the use of brushed DC motors contracted market growth. Moreover, advances in control unit efficiency, improved thermal management, and miniaturization favored its wide penetration in compact and portable applications.
Looking ahead to 2025 to 2035, the market for brush motors control units is expected to undergo significant transformations. A transition toward greater energy efficiency, coupled with the advent of IoT-enabled monitoring and AI-driven predictive maintenance, will reshape market dynamics.
Real-time diagnostics will come with smart controllers, while both power electronics development and trends for more durable materials for thermal resistance will impact the industry’s evolution as well. Furthermore, the continuous phased-out (or gradual decline) of brushed motor applications to brushless motors will encourage developments in hybrid control strategies and extending service life.
Market Shifts: A Comparative Analysis (2020 to 2024 vs. 2025 to 2035)
| Market Shift | 2020 to 2024 |
|---|---|
| Demand from Automotive & Industrial Segments | Favorable properties which are cost-effective, control mechanism to be used in automotive actuators, HVAC, and industrial machinery. |
| Integration of Smart Control Units | Improved precision and efficiency in motor applications was incorporated with basic electronic controllers. |
| Advancements in Power Electronics & Efficiency | Better MOSFETs and PWM controllers increased power efficiency and decreased heat dissipation. |
| Material Innovations & Thermal Management | Traditional copper windings and aluminum heat sinks used for durability. |
| Industry Transition Towards Electrification | Growing adoption in electric power steering (EPS) and auxiliary automotive functions. |
| Impact of Automation & Robotics | Use for low-cost robotic applications which do not need precise but dependable motion control. |
| Market Growth Drivers | Propelled by cost-effectiveness, uncomplicated control schemes, and consistent demand in automotive, industrial, and consumer applications. |
| Market Shift | 2025 to 2035 |
|---|---|
| Demand from Automotive & Industrial Segments | Evolving left brush and brushless motor control techniques into hybrid control methods for improved performance and battery life. |
| Integration of Smart Control Units | Vehicle control units with AI integration for IoT monitoring and predictive maintenance. |
| Advancements in Power Electronics & Efficiency | Wide-bandgap semiconductors (SiC, GaN) allow higher efficiency control units with lower energy loss and a more compact design. |
| Material Innovations & Thermal Management | Heat resistance and lifespan are improved with the use of advanced composite materials and graphene-coated components. |
| Industry Transition Towards Electrification | Electrics and drivetrains, Brush motors control units including smart energy recovery systems and load control for electrified platforms. |
| Impact of Automation & Robotics | AI-based adaptive control strategies in robotics and industrial automation enhance performance and efficiency. |
| Market Growth Drivers | AI-enabled smart controllers is a driver for growth along with energy efficiency improvements and shift towards predictive maintenance and condition monitoring. |
he United States brush motor control unit market is the fastest growing sector of the motor industry, Due to the Electric vehicle (EV) sector and the growing industrial automation sector and the smart home applications. The growth of the market has also been fueled by the increased demand for low-cost, high-efficiency motor control solutions in consumer electronics and industrial machinery.
Additionally, as government initiatives are introduced regarding energy-efficient appliances and the electrification of manufacturing, this is further driving the adoption of Brush Motor Control Units. The E-commerce and warehousing operations also drive demand for automated conveyor systems and brush motors has become significant in the scenario. The demand for accurate and reliable motor control solutions is further driven by emerging robotics and AI-supported automation.
| Country | CAGR (2025 to 2035) |
|---|---|
| United States | 4.9% |
The UK's brush motor control unit sector is expanding considerably in line with trends in automobile electrical systems, industrial automation and renewable energy systems. They were increasingly in demand in answer to the UK’s commitment to slashing carbon emissions, with the move to electric mobility driving demand for more efficient motor control technologies in EVs and hybrid vehicles.
Another important driver is the growth of the UK’s smart home and HVAC market, as energy-saving devices and home automation solutions become more popular among consumers (Smart Home & HVAC Market Trend - latestwaveenergy.com). In addition, the increasing industrial automation and logistics sectors are creating demand for brush motor control units in AGVs and robotic systems.
| Country | CAGR (2025 to 2035) |
|---|---|
| United Kingdom | 4.5% |
The market for brush motor control units in the European Union is growing in response to the increasing use of automation, growing electrification of industries, and shift toward renewable energy. Stringent energy efficiency and emission reduction regulations in the region are driving the demand for high-efficiency motor control solutions.
Germany, France and Italy score particularly well, thanks to their dominance of automotive manufacturing, industrial automation, and robotics. The boom in electric vehicle and hybrid systems penetration is also driving the need for advanced motor control technologies. Moreover, investment in exact and smart motor control solutions due to evolution of Industry 4.0 and smart factories are also impacting the market.
| Region | CAGR (2025 to 2035) |
|---|---|
| European Union | 5.1% |
The Japan brush motor control unit market is poised for sustained growth, propelled by progress in electric motor technology, precision engineering, and the country's dominance in the fields of robotics and automation. This is increasing the demand for high-efficiency motor control units as Japanese automakers are investing heavily in the next-generation mobility solutions.
Moreover, the demand for optimized brush motor control in factory automation, AI-powered robotics, and high-precision consumer electronics is being driven by Japan's concentration on factory automation as well as high-precision engineering. Market growth is also boosted by the increasing share of smart infrastructure like energy-saving buildings and home automation.
| Country | CAGR (2025 to 2035) |
|---|---|
| Japan | 4.6% |
South Korea’s brush motor control unit market size is expanding due to the rapid growth of the electric vehicle and advanced manufacturing technology industry and the mounting investments in smart home solutions. South Korea is one of the major market players in EV production and battery technology. However, the rising demand for brushless motor controls in electric drivetrains and power electronics stimulate South Korea’s need for specialized motor controls.
South Korea’s leading place in the production of high-tech consumer electronics and home appliances has boosted the market further. The industry remains high demand for energy-efficient and long-lasting motor control solutions. The rapid expansion of AI-driven automation and industrial robotics market plays a significant role as well. The same goes for the rising focus on automation and industry 4.0 trends in various industries such as logistics, automotive, and factory automation
| Country | CAGR (2025 to 2035) |
|---|---|
| South Korea | 5.4% |
First-generation brush motor control units remain dominant in light commercial vehicles (LCVs) due to their affordability, reliability, and ease of maintenance. These control units are typically found in delivery vans, small trucks, and utility vehicles where efficient and inexpensive motor control solutions are needed. Their stout construction allows them to thrive in stop-and-go urban driving conditions.
Also, first-generation brush motor control units have an uncomplicated architecture, which alleviates the need for regular repairs, minimizing operators' overall operating expenses. While brushless alternatives are increasingly adopted for high-performance applications, these older control units remain popular in cost/price sensitive markets where price and maintainability are significant elements in decision making.
Second-generation brush motor control units are gaining preference in heavy commercial vehicles (HCVs) due to their improved durability and performance. Compared to previous generations, these units boast improved thermal management, greater efficiency and longer service life making them ideal for high-load use in trucks, buses and industrial transport vehicles. Growing demand for improved power control and operational efficiency in long-haul and heavy-duty applications is driving the adoption of these advanced control units.
Furthermore, worldwide emission regulations are under considerable pressure, and fleet operators are looking for motor control technologies with energy efficiency, which is transitioning into the future, thereby boosting the commercial vehicle industry's demand for second-generation brush motor control units.
Brush motor control units are popular in Light commercial vehicles (LCV) segment (like delivery vans, pickup trucks, small utility vehicles) because of their low cost and reliability. These control units efficiently regulate power for electric drivetrains and auxiliary motor functions in applications where costs must be kept to a minimum.
These solutions, for their relatively low upfront and maintenance costs compared to more sophisticated electronic alternatives, especially appeal to small business owners and fleet operators in developing regions. Call it out of pulse, but conventional brush motor control units are still the most widely used type in LCVs, although new technologies such as brushless motor control systems are being explored in this burgeoning sector.
MUVs are versatile vehicles that can operate both on and off road, and require brush motor control units to provide stable operation. Such vehicles demand a significant trade-off between cost and performance, which make brush motor control units the most widely used for controlling power delivery to motors used in drivetrain, steering, and auxiliary functions. MUV applications; due to their endurance over a wide range of loads and environmental conditions without a loss in performance.
Brush motor control units play an essential role in this segment, owing to the growing need for robust and reliable motor control solutions in off-road applications such as agriculture, emergency response, and off-road transport.
The brush motor control units are used for speed, torque, and performance management of brush motors used in automotive, industrial, and consumer electronics applications. The market growth is driven by the growing need for energy-efficient motor control solutions, along with the increasing demand for high-performance motor control solutions. The cost-effective nature and easy functionality of brush motor control units make them best suited for a wide range of applications, such as electric vehicles (EVs), robotics, HVAC, and home appliances.
In recent years, there have been major developments in the market, especially miniaturized, highly efficient controllers; integration of microcontrollers to enable superior accuracy; and improvement of thermal management. As per intelligent control algorithms which helps in reducing energy losses and increasing machine system life. Market growth is anticipated to be further propelled by the rising acceptance of industrial automation and the ongoing shift towards electrification in the automotive industry.
Market Share Analysis by Company
| Company Name | Estimated Market Share (%) |
|---|---|
| Infineon Technologies AG | 12-15% |
| Texas Instruments | 10-13% |
| Nidec Corporation | 8-11% |
| STMicroelectronics | 7-10% |
| Bosch Rexroth AG | 6-9% |
| Other Companies (combined) | 42-52% |
| Company Name | Key Offerings/Activities |
|---|---|
| Infineon Technologies AG | Driven with advanced motor controls with highly integrated safety features and more energy-efficient PWM controllers |
| Texas Instruments | Developing high-precision, low-noise brush motor controllers with real-time diagnostic capabilities. |
| Nidec Corporation | Focus on small size, high-torque brush motor controllers for industrial automation and automotive domains. |
| STMicroelectronics | Provides brush motor control units based on microcontrollers with AI-dependent predictive maintenance capabilities. |
| Bosch Rexroth AG | Delivers high-reliability motor control systems for automotive and heavy machinery with advanced thermal management. |
Key Company Insights
Infineon Technologies AG
Infineon is a leading enabler and provider of brush motor control solutions, delivering the latest in efficiency, power, and safety integration. The company manufactures power management and motor control ICs, providing solutions that demand accurate torque and speed, which assist in electronics for electric cars, HVAC systems, and home appliances. Infineon is investing in AI-based diagnostics for predictive maintenance, to maximize a motor’s lifespan, and minimize possibly exponential operational costs.
Texas Instruments
Texas Instruments focuses on the high-performance brush motor controllers that offer low-noise operation and are used to form the controlled power supplied to this rotating coil. They utilize their sophisticated motor driver ICs in industrial machinery, automotive systems, and home automation. Texas Instruments new real time diagnostic features will be enhancing its systems reliability and operational efficiency.
Nidec Corporation
Nidec is the world's largest manufacturer of electric motors, including brush motor control units tailored for industrial automation and automotive applications. They use compact, high-torque controllers with exceptional longevity and lifetime, making them suitable for demanding environments. Nidec is moving from motors to smart motor control units that allow remote diagnostics and fault detection.
STMicroelectronics
Intelligent brush motor control units, like those provided by STMicroelectronics, combine microcontrollers with artificial intelligence based predictive maintenance functions. The motor controllers optimize motor efficiency and reliability, with minimal dissipated power. The firm is actively investing in the delivery of real-time adaptive motor control solutions to drive seamless automation for industrial processes.
Bosch Rexroth AG
Bosch Rexroth is a major supplier of high-reliability motor control systems for automotive and industrial and heavy machinery applications. Their motor controllers also offer advanced thermal management and high-accuracy control algorithms, making them ideal for use in demanding environments. Bosch Rexroth is equally invested in creating gen 2 motor controls with enhanced, efficient power and remote diagnostics.
The global brush motor control unit market is projected to reach USD 2,174.2 million by the end of 2025.
The market is anticipated to grow at a CAGR of 5.1% over the forecast period.
By 2035, the brush motor control unit market is expected to reach USD 3,575.4 million.
The second-generation brush motor control unit segment is expected to dominate due to advancements in motor efficiency, increasing adoption in heavy commercial vehicles, and the shift towards electrification in the automotive industry.
Key players in the brush motor control unit market include Infineon Technologies AG, Texas Instruments, Nidec Corporation, STMicroelectronics, and Bosch Rexroth AG.
First Generation Brush Motor Control Unit, Second Generation Brush Motor Control Unit.
Light Commercial Vehicle, Heavy Commercial Vehicle, Multi-utility Vehicles.
North America, Latin America, Eastern Europe, Western Europe, East Asia, South Asia and Pacific, Middle East and Africa.
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Brush Motor Control Unit Market
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