Blister Packaging Market Outlook from 2024 to 2034

Global sales of blister packaging are estimated to be valued at USD 29.3 billion in 2024. Revenue is projected to expand at a CAGR of 2.6 over the forecast period, with total valuation reaching USD 37.8 billion by 2034.

The global blister packaging market size reached USD 27.6 billion in 2023 and is anticipated to exhibit a y-o-y growth of 2.5% in 2024. This is attributable to rising usage of blister packs in diverse sectors.

Blister packaging made from plastic dominates the market, and the trend will likely persist during the forecast period. This can be attributed to the versatility and cost-effectiveness of plastic blisters. The target segment is set to account for 44.5% of the global blister packaging market share in 2034.

Due to their high visibility, carded blisters are witnessing high adoption across industries like healthcare, food and beverage, and cosmetics. According to the latest blister packaging industry analysis, the carded segment will likely hold a value share of 55.3% in 2034.

Blister packs offer convenience, dosage control, and tamper evidence. This is making them suitable for packaging different medications. Thus, growing demand for pharmaceuticals due to increasing cases of chronic disease and rising health awareness is expected to fuel blister packaging sales.

The development of smart blister packs is transforming the global blister packaging industry, with leading players using novel technologies like RDFI tags and sensors in their products. Smart blister packaging solutions have the tendency to address the challenge of escalating medication adherence.

Global Blister Packaging Market Overview

Attributes Key Insights
Base Market Value (2023) USD 27.6 billion
Estimated Blister Packaging Market Value (2024) USD 29.3 billion
Projected Blister Packaging Market Revenue (2034) USD 37.8 billion
Value CAGR (2024 to 2034) 2.6%

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Historical Performance Vs. Global Blister Packaging Demand Outlook

Global sales of blister packaging recorded a CAGR of 2.3% during the historical period, with total valuation reaching USD 27.6 billion in 2023. Over the next ten years, the global blister packaging industry is poised to expand at 6.5% CAGR.

The growing need for product safety and security in the pharmaceutical industry is driving demand for blister packaging. Similarly, expanding applications of blister packs across sectors like food & beverage, electronics, and cosmetics will likely foster market growth.

Blister packaging offers excellent protection against external forces and protects the product from getting damaged during transportation. As a result, it is gaining immense popularity across diverse sectors.

Rising consumer preference for user-friendly and easy-to-access packaging is raising the demand for blister packaging. This trend is particularly evident in the pharmaceutical, consumer goods, and electronics sectors.

Surging demand for OTC drugs, nutraceuticals, vitamins, and dietary supplements is expected to propel sales of blister packs. This is because these products are often packaged in blister packs owing to their convenience and ability to effectively showcase product information.

Another prominent factor putting the blister packaging industry into the spotlight is the rising popularity of online shopping. Subsequently, expansion of the e-commerce sector will likely create growth opportunities for blister packaging manufacturers.

The emphasis on eco-friendly and sustainable materials has resulted in the creation of environmentally friendly blister packs to suit regulatory requirements and consumer preferences. Top players are developing new sustainable blister packaging for pharmaceutical industry and other end users. This will likely benefit the global blister pack market during the forecast period.

Companies are also using advanced blister packaging manufacturing technologies to reduce product efficiency and reduce overall blister packaging costs. This will likely augment growth of the target market through 2034.

Factors Spurring Growth of Blister Packaging Market

Growing Demand for Unit Dosages and Small Size Packs in Pharmaceutical Industry

Blister packaging is mostly used for applications such as sealing, air-tight packing, and storing medicines such as tablets and capsules, which are in the form of unit dosing. Most consumers prefer single servings of medicines instead of large containers as they worry about contamination or product spoilage.

Blister packaging ensures maximum protection of the inside product against several environmental factors and increases product shelf life. Numerous benefits provided by unit dosing over bulk-packed and sealed products have led packaging manufacturers offering pharmaceutical products to pack most of their drugs in small pack sizes.

Rising preference for small sized packs and unit dose packaging format, including blister packs in the pharmaceutical industry is anticipated to fuel market growth through 2034. Subsequently, increasing consumer spending on pharmaceutical products will likely boost blister packaging sales.

Aluminum-free Blister Packs Gaining Popularity in the Market

Blister packaging made of aluminum has several drawbacks in the pharmaceutical industry. As a result, the industry is moving to the aluminum-free blister, thereby creating new growth avenues for the market.

Top companies are constantly introducing new sustainable alternatives that do not damage products. For instance, recently, Huhtamaki introduced a sustainable innovation called the Push Tab blister lid, which is made of a single PET material that doesn't contain aluminum.

The new product is better than traditional aluminum foil and outdated push-through blister packaging. It is aimed at the global pharmaceutical and healthcare industry. Such development will likely support expansion of the global blister packaging market.

Ismail Sutaria
Ismail Sutaria

Principal Consultant

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Semi-annual Market Update

Particular Value CAGR
H1 2.0% (2023 to 2033)
H2 2.4% (2023 to 2033)
H1 2.9% (2024 to 2034)
H2 3.0% (2024 to 2034)

Country-wise Insights

The table below shows the predicted growth rates of the top nations. India, China, and Canada are anticipated to record high CAGRs of 5.1%, 4.6%, and 3.2%, respectively, through 2034.

Countries Projected Blister Packaging Market (CAGR)
United States 2.0%
Canada 3.2%
Brazil 3.8%
Mexico 3.5%
Germany 2.2%
France 2.6%
United Kingdom 3.1%
China 4.6%
India 5.1%
Japan 1.8%
GCC countries 4.1%
South Africa 2.9%

Growing Food Industry in Japan Fueling Sales of Blister Packaging

Japan’s blister packaging market value is anticipated to total USD 2.1 billion by 2034. Sales of blister packaging in the country will likely soar at 1.8% CAGR throughout the assessment period. This can be attributed to rising usage of blister packaging in food sector.

According to the USDA Foreign Agricultural Service, Japan's food processing industry is worth USD 190 billion and is set to grow significantly. It produces a diverse range of foods, including traditional Japanese, Western, and health-oriented foods for infants and the elderly, creating growth prospects for packaging solutions like blister packs.

Blister packs offer clear visibility of the product, which influences purchase decisions. As a result, several businesses and retail stores in the country use blister packaging to build customer trust. This factor will likely foster growth of blister packaging market in Japan.

Booming Pharmaceutical Industry Propelling Demand in India

India is emerging as a highly lucrative market for blister packaging manufacturers, and the trend will likely persist during the next ten years. This is attributable to flourishing pharmaceutical industries in the nation as well as increasing export of pharmaceutical products.

As per the latest analysis, the blister packaging market in India is poised to grow at a robust CAGR of 5.1% during the assessment period. Total valuation in India will likely reach around USD 6.0 billion by 2034.

The Indian pharmaceutical industry is experiencing significant growth every year. According to Invest India (NIPFA), India serves over 200 countries as a major exporter in the pharmaceutical industry. This is making the nation a lucrative market for pharmaceutical packaging, including blister.

India is ranked third in global supply volume, boasting the highest number of US-FDA-compliant plants and over 3,000 pharma companies. This suggests a higher demand for pharmaceutical packaging, including blister packs.

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Category-wise Insights

The section below shows the plastic segment leading the global blister packaging industry. It is projected to rise at a CAGR of 2.1% during the forecast period. Based on product type, the carded blister packaging segment will likely hold a market share of 55.3% in 2034.

Plastic to Remain Widely Used Material for Blister Packaging

Material Type Expected Value CAGR
Plastic 2.1%
Aluminum 3.3%

Plastic will likely remain the most commonly used material for producing blister packaging. This can be attributed to multiple advantages of plastic, including its versatility, durability, and cost-effectiveness.

As per the latest analysis, the plastic blisters segment is set to grow at 2.1% CAGR during the forecast period. The target segment will likely expand 2X during the upcoming decade, totaling USD 24.5 billion by 2034.

The physical and chemical properties of plastic, such as flexibility, durability, lightweight, and cost-effectiveness, are encouraging its adoption for making blister packs. PET has immense applications in the beverage industry and food packaging due to its properties, such as transparency and lightweight.

Rising adoption of plastic blisters, especially PVC blisters, across industries like pharmaceuticals and nutraceuticals is expected to boost the target segment. Similarly, development of bioplastics will likely foster segment growth during the assessment period.

Carded Blisters Set to Account for a Dominant Share of 55.3% in 2034

Product Type Projected Value CAGR
Clamshell 2.8%
Carded 2.2%

As per the latest report, carded blister pack demand is anticipated to increase at a CAGR of 2.2% throughout the forecast period. By 2034, the target segment will likely account for a prominent share of 55.3%.

Carded blisters are known for their high visibility, which serves as a marketing tool. They are increasingly used for pharmaceuticals, toys, cosmetics, and other small items, thereby driving their demand.

Carded blister packs used cardboard backing, giving them a slight edge over clamshell blisters in terms of sustainability. Similarly, stackability and other advantages of carded blisters are expected to fuel their adoption across several industries.

Competitive Landscape

Amid rising environmental concerns, there is a greater push toward sustainable blister packs that are made from biodegradable and recycled materials. Leading manufacturers of blister packaging are concentrating on developing innovative products with improved features.

Several players are experimenting with blister packaging designs to make them more attractive and functional. They are providing customized blister packaging solutions to meet their customers' specific branding and product needs. Further, companies employ strategies like new product launches, partnerships, distribution agreements, acquisitions, and facility expansions to gain a competitive edge in the market.

Recent Developments in the Blister Packaging Market

  • In January 2024, TekniPlex Healthcare and Alpek Polyester launched the world's first pharmaceutical-grade blister film made with 30% post-consumer recycled content. This innovative Octal rDPET™ blister film includes PCR content, enabling pharmaceutical companies to stay ahead of upcoming sustainability legislation that is expected to impact packaging across all industries.
  • In February 2024, PulPac and PA Consulting formed the Blister Pack Collective, and Sanofi Consumer Healthcare joined as a member. This alliance intends to reduce single-use plastic packaging by embracing dry molded fiber technology. This will help reduce the 100,000 tonnes of plastic medication packaging used annually.
  • In June 2020, SEA Vision and Marchesini Group introduced a novel blister T&T technology.

Key Players in the Blister Packaging Market

  • Klockner Pentaplast Group
  • Amcor plc
  • Constantia Flexibles GmbH
  • Honeywell International
  • Sonoco Products Company
  • Tekni-Plex, Inc.
  • Uflex Ltd
  • Rohrer Corporation
  • R-Pharm Germany GmbH

Key Coverage in Global Blister Packaging Market Research Report

  • Adjacent Study on Global Blister Paper Market, Blister Card Market, Nano-technology Packaging Market, PET Bottles Market, and PVC Blister Packaging Market
  • Growth Prospects for Thermoformed Packaging Market in India and Other Nations
  • Importance of Blister Packaging in the Pharma Industry
  • Market Dynamics of Consumer Goods Blister Packaging
  • Thermoformed Packaging Solutions Landscape
  • Analysis of Pharmaceutical Blister Packaging in North America and Europe
  • Japan Medical Blister Packaging Industry Overview
  • Latest Advancements in Active Pharmaceutical Ingredients (API) and Blister Packaging
  • Factors Encouraging Adoption of Biodegradable Plastics in Blister Packaging
  • Expected Asia Pacific Blister Packaging Market Size

Global Blister Packaging Market Segmentation

By Material Type:

  • Plastic
    • Polyvinyl Chloride (PVC)
    • Polyethylene Terephthalate (PET)
    • Polyethylene (PE)
    • Others
  • Aluminum
  • Paper & Paperboard
  • Others

By Product Type:

  • Clamshell
  • Carded

By Technology Type:

  • Cold Forming Technology
  • Thermoforming Technology

By End-use:

  • Food
  • Pharmaceutical
  • Veterinary & Nutraceutical
  • Medical Devices
  • Electronics & Electricals
  • Industrial Goods
  • Consumer Goods

By Region:

  • North America
  • Latin America
  • East Asia
  • South Asia & Pacific
  • Western Europe
  • Eastern Europe
  • Middle East & Africa

Frequently Asked Questions

How big is the blister pack market?

The global blister packaging market value is set to total USD 29.3 billion in 2024.

What is the demand outlook for blister packaging?

Global blister packaging demand is expected to rise at 2.6% CAGR through 2034.

What is the future of blister packaging?

The global blister packaging market size is anticipated to reach USD 37.8 billion by 2034.

Who are the top blister packaging companies?

Klockner Pentaplast Group, Amcor plc, Constantia Flexibles GmbH, and Honeywell International.

What is the market for pharma blister packaging machines?

The target market is forecast to expand at around 2.1% CAGR through 2034.

Table of Content
	1. Executive Summary
	2. Market Overview
	3. Key Market Trends
	4. Key Success Factors
	5. Global Market Demand Analysis 2019 to 2023 and Forecast, 2024 to 2034
	6. Global Market - Pricing Analysis
	7. Global Market Demand (in Value or Size in USD billion) Analysis 2019 to 2023 and Forecast, 2024 to 2034
	8. Market Background
	9. Global Market Analysis 2019 to 2023 and Forecast, 2024 to 2034
	10. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Material Type
		10.1. Plastic
			10.1.1. Polyvinyl Chloride (PVC)
			10.1.2. Polyethylene Terephthalate (PET)
			10.1.3. Polyethylene (PE)
			10.1.4. Others
		10.2. Aluminum
		10.3. Paper & Paperboard
		10.4. Others
	11. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Product Type
		11.1. Clamshell
		11.2. Carded
	12. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Technology Type
		12.1. Cold Forming Technology
		12.2. Thermoforming Technology
	13. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By End Use
		13.1. Food
		13.2. Pharmaceutical
		13.3. Veterinary & Nutraceutical
		13.4. Medical Devices
		13.5. Electronics & Electricals
		13.6. Industrial Goods
		13.7. Consumer Goods
	14. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, by Region
		14.1. North America
		14.2. Latin America
		14.3. East Asia
		14.4. South Asia & Pacific
		14.5. Western Europe
		14.6. Eastern Europe
		14.7. Middle East & Africa
	15. North America Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	16. Latin America Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	17. Western Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	18. Eastern Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	19. South Asia Pacific Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	20. East Asia Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	21. Middle East & Africa Market Analysis 2019 to 2023 and Forecast 2024 to 2034
	22. Country-wise Market Analysis
	23. Market Structure Analysis
	24. Competition Analysis
		24.1. Klockner Pentaplast Group
		24.2. Amcor plc
		24.3. Constantia Flexibles GmbH
		24.4. Honeywell International
		24.5. Sonoco Products Company
		24.6. Tekni-Plex, Inc.
		24.7. Uflex Ltd
		24.8. Rohrer Corporation
		24.9. R-Pharm Germany GmbH
	25. Assumptions and Acronyms Used
	26. Research Methodology
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