Automotive Composite Leaf Springs Market Outlook from 2025 to 2035

The global sales of Automotive Composite Leaf Springs are anticipated to reach USD 86.2 million by 2024, with a growing demand increase from end users at 6.1% CAGR over the forecast period. The market value is forecast to grow from USD 91.5 million in 2025 to USD 155.8 million by 2035.

While there has been exponential growth in the number of automobiles worldwide, the manufacturers of automotive composite leaf springs are also making investments toward making the product cost-effective and reliable.

The leaf springs are used in pairs mounted longitudinally for most of the vehicles in past. However, there is an increasing number of vehicle manufacturers using single transverse-mounted leaf springs in order to reduce the cost of manufacturing the product and increase the efficiency of the vehicle.

Attributes Key Insights
Market Value, 2024 USD 86.2 Million
Estimated Market Value, 2025 USD 91.5 Million
Projected Market Value, 2035 USD 155.8 Million
Market Value CAGR (2025 to 2035) 6.1%

The steel leaf spring is one of the potential items for weight reduction in automobiles as it accounts for 10% - 20% of the unsprung weight prompting manufacturers to shift. The composite leaf springs offer better efficiency and comfort in automobiles. Hence, the sale of composite Leaf Spring will continue to increase due to the shift in the manufacturing of Automotive Leaf Spring.

The automotive composite leaf spring market is rapidly increasing, as there is an increase in the requirement for lightweight and fuel-efficient vehicles. Composite leaf springs manufactured from advanced materials such as glass fiber reinforced polymers or carbon composites provide a considerable weight reduction when compared to traditional steel made springs and can decrease the weight of the vehicle from 60-70%. This helps with the carbon emissions by improving fuel efficiency enhancing compliance with emission regulations of various countries.

Additionally, the market’s expansion is aided by developments in material science and production technologies that have resulted in longer-lasting, flexible, and affordable composite leaf springs. Such technologies have made them a preferred option for automotive manufacturers seeking to enhance vehicle dynamics for eco-friendly purposes.

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Semi-annual Market Update

The table below presents a comparative assessment of the variation in CAGR over six months for the base year (2024) and current year (2025) for the global Automotive Composite Leaf Springs market. This analysis reveals crucial shifts in market performance and indicates revenue realization patterns, thus providing stakeholders with a better vision of the market growth trajectory over the year. The first half of the year, or H1, spans from January to June. The second half, H2, includes the months from July to December.

The below table presents the expected CAGR for the global Automotive Composite Leaf Springs sales over several semi-annual periods spanning from 2024 to 2034. In the first half (H1) from 2024 to 2034, the business is predicted to surge at a CAGR of 5.7%, followed by a slightly higher growth rate of 6.1% in the second half (H2).

Particular Value CAGR
H1 5.7% (2024 to 2034)
H2 6.1% (2024 to 2034)
H1 5.8% (2025 to 2035)
H2 6.4% (2025 to 2035)

Moving into the subsequent period, from H1 2025 to H2 2035, the CAGR is projected to increase slightly to 5.8% in the first half and remain relatively moderate at 6.4% in the second half. In the first half (H1) the market witnessed an increase of 10 BPS while in the second half (H2), the market witnessed an increase of 30 BPS.

Key Industry Highlights

Composite Leaf Springs: Lightweight, Durable, and Cost-Effective Alternative to Steel with Enhanced Performance and Longevity

The steel Leaf Spring can be successfully replaced by composite materials for weight reduction, improved strength, and improved ride comfort without any modifications to the existing attachment to the vehicle.

Composite leaf springs have a 48% bending stress than ordinary leaf springs. In comparison to a conventional steel leaf spring, the failure duration is extended by 52%. In a traditional steel leaf spring, the strain energy storage is 14% higher. Also, its lifetime is much higher. As a result, composite Leaf Spring is more effective than traditional leaf springs and can be used as a substitute for them.

Different reinforcing fiber materials are available such as E-glass, A-glass, and S+R glass for strengthening the composite structures. Out of these materials, E-glass fiber gives better results with a nominal cost of about USD 1.3-2 per kg. Therefore, it is considered by the manufacturer as a composite material for leaf springs.

Integration of Advanced Manufacturing Techniques

Another key trend is the application of automated fiber placement (AFP) and resin transfer molding (RTM) towards improving the production efficiency and the quality of composite leaf springs. Conventional methods of production are expensive, take long to complete, and compromise on the scalability of the composite springs.

These innovative procedures enable producers to build composite leaf springs more efficiently, lowering costs and improving product uniformity. This is especially essential given the increased demand for mass production in the automotive industry. Automated methods also offer customisation, allowing manufacturers to meet the needs of individual vehicle designs and performance specifications.

The result means that composite leaf springs become more widely available, have superior structural performance and fatigue resistance, and can thus be regarded as a long-term option for the automotive industry. As the need for lightweight and high technology automotive parts increases, the growth in application of such techniques is also anticipated.

Advancements in Material Technology and Manufacturing Processes

Innovations in composite material technology and manufacturing processes have significantly enhanced the properties and cost-effectiveness of composite leaf springs. Modern materials such as glass fiber-reinforced polymers (GFRP) and carbon fiber provide superior strength, durability, and flexibility compared to traditional steel.

Manufacturing advancements, such as automated molding techniques and resin infusion processes, have reduced production costs and improved scalability, making composite leaf springs viable for mass production. These advancements enable manufacturers to meet the high-performance demands of automotive suspension systems while maintaining affordability.

As automotive OEMs increasingly focus on integrating advanced, sustainable materials into their designs, the adoption of composite leaf springs is accelerating. These developments are particularly impactful in markets like North America and Europe, where technology adoption and stringent regulations drive demand for innovative solutions.

Growing Adoption of Electric Vehicles (EVs) and Hybrid Vehicles

Electric vehicles on the other hand require lighter parts to compensate for the weight of the battery packs which would normally affect the range and efficiency of the automobile. By reducing the weight of the automobile composite leaf springs make the vehicle more energy efficient and enable a longer drive range. They also enhance the overall performance of the vehicles. Likewise composite springs have a longer service life and lower repair costs as they do not suffer from corrosion as steel does.

The electric car and hybrid segment is year on year increasing and as a result the automotive composite leaf spring industry is witnessing a strong growth rate. Car manufacturers are mobilising their resources towards REEV development as fuel economy and emission restrictions are in place. Leaf Springs that are composite in nature are composite materials that are used in such vehicles for their lightweight properties that enhance the performance and range of electric vehicles.

With more automobile companies especially in North America, China and Europe embracing electric mobility, the prognostication is that there will be increased demand for lighter and energy stems such as composite leaf springs. Additionally, the surge among nations to offer free incentives together with the laws meant to encourage the upsurge of EVs leads to increased need for the light weight parts further facilitating growth in the market.

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2020 to 2024 Global Automotive Composite Leaf Springs Sales Outlook Compared to Demand Forecast from 2025 to 2035

From 2020 to 2024, the global automotive composite leaf springs market has seen steady growth, driven primarily by the increasing adoption of lightweight materials in the automotive sector. During this period, the market is expected to expand at a compound annual growth rate (CAGR) of over 6%, supported by the automotive industry's shift towards fuel efficiency, performance enhancement, and reduced emissions.

The integration of composite leaf springs, especially in electric and hybrid vehicles, has been a key driver as these vehicles require lighter components to improve energy efficiency and range. The market has also benefitted from the rise in regulatory standards pushing for reduced carbon emissions, with composite materials offering significant weight reduction compared to traditional steel components.

Looking ahead, from 2025 to 2035, the demand for automotive composite leaf springs is expected to experience a robust surge, driven by the continued expansion of electric vehicles (EVs) and hybrid vehicles. As automakers increasingly focus on sustainability, the demand for lightweight, energy-efficient solutions will grow significantly.

The market is forecasted to grow at a higher CAGR during this period, potentially reaching a value of over USD 200 million by 2035. The adoption of advanced composites, along with government policies promoting green mobility, will be pivotal in shaping the future of the market.

Market Concentration

Tier 1 companies include industry leaders with annual revenues exceeding USD 100 Million. These companies are currently capturing a significant share of 55% to 60% globally. These frontrunners are characterized by high production capacity and a wide product portfolio.

They are distinguished by extensive expertise in manufacturing and a broad geographical reach, underpinned by a robust consumer base. These firms provide a wide range of products and utilize the latest technology to meet regulatory standards. Prominent companies within Tier 1 include Benteler SGL, Hendrickson International, HyperCo, IFC Composite GmbH, LiteFlex, LLC, Mubea, ARC Suspension and others.

Tier 2 includes most of the small-scale companies operating at the local level-serving niche Automotive Composite Leaf Springs vendors with low revenue. These companies are notably oriented toward fulfilling local demands. They are small-scale players and have limited geographical reach. Tier 2, within this context, is recognized as an unorganized segment, denoting a sector characterized by a lack of extensive structure and formalization when compared to organized competitors.

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Country-wise Insights

The section below covers the analysis of the Automotive Composite Leaf Springs industry in different countries. Demand analysis of key countries in several regions of the globe, including North America, Asia Pacific, Europe, and others, is provided. The USA is anticipated to remain at the forefront in North America, with a value share of 72.7% in 2035. In South Asia, India is projected to witness a CAGR of 5.5% through 2035.

Countries CAGR, 2025 to 2035
The USA 6.1%
India 5.5%
China 4.4%
Germany 3.9%
Japan 3.5%

United States: A Leader in Automotive Innovation and Electric Vehicle Production

The United States is one of the dominant players in the global automotive composite leaf springs market. The country is home to some of the world’s largest automotive manufacturers, such as General Motors, Ford, and Tesla, which are increasingly adopting lightweight materials like composite leaf springs in their vehicles, particularly electric vehicles (EVs).

The USA government’s stringent emission standards and incentives for electric vehicle production have further spurred the demand for energy-efficient solutions, including composite suspension systems.

In 2023, the USA accounted for approximately 22% of the global EV market share, with electric vehicle sales surpassing 800,000 units, and this number is expected to increase rapidly over the next decade. The shift to EVs is a key driver of composite materials adoption, as these vehicles require lighter, stronger components to maximize range and performance.

Additionally, the country’s focus on advanced manufacturing technologies, such as carbon fiber composites, has led to innovations in suspension systems.

In 2024, Benteler Automotive, Hendrickson International, and other key players are actively developing composite leaf spring solutions, especially for the growing EV market, positioning the USA as a leader in automotive composite materials.

Germany's Sustainability Goals and Automotive Excellence Propel the Composite Leaf Springs Market

Germany is a global leader in automotive manufacturing and innovation, with a strong focus on sustainability, making it one of the top countries in the automotive composite leaf springs market. The country is home to some of the most iconic automotive brands like Volkswagen, BMW, and Mercedes-Benz, all of which are heavily investing in lightweight materials to improve vehicle performance, particularly in the electric and hybrid vehicle segments.

In 2023, Germany was responsible for around 25% of the European Union’s electric vehicle sales, with EVs representing more than 15% of total car sales in the country. The transition to electric vehicles in Germany has been accelerated by strong government incentives, such as subsidies for EVs and charging infrastructure, making it an ideal market for composite materials like lightweight leaf springs.

Moreover, Germany’s advanced R&D capabilities and high-tech manufacturing facilities enable the continuous development of innovative solutions, such as Mubea’s composite suspension components, which are widely adopted across the European market.

Germany’s commitment to carbon-neutral transportation, as part of its Climate Action Plan, further boosts the demand for lightweight and energy-efficient solutions, including composite leaf springs, ensuring the country’s dominance in the market

China's Dominance in EV Production Drives Strong Demand for Automotive Composite Leaf Springs

China has become a global powerhouse in the automotive sector, particularly in the electric vehicle (EV) market, which plays a critical role in the demand for automotive composite leaf springs. The country is the largest market for electric vehicles, with over 6 million EVs sold in 2023, representing more than 50% of global sales.

China’s ambitious green energy policies, such as the “Made in China 2025” initiative, promote the widespread adoption of electric vehicles and green technologies, including lightweight materials for EV production.

China’s automotive industry, which includes both local giants like BYD and SAIC Motor, as well as international brands like Tesla, has aggressively incorporated composite materials into their vehicle production processes.

The Chinese government’s focus on reducing carbon emissions and improving vehicle efficiency has led to increased adoption of composite leaf springs, which are lighter and more durable than traditional metal alternatives, making them ideal for EVs.

China is a major player in composite material production, particularly carbon fiber and glass fiber, which are essential for manufacturing automotive composite leaf springs. The country’s vast manufacturing base and cost advantages also make it a key hub for composite materials, further boosting the demand for advanced suspension systems.

Category-wise Insights

This section below examines the value shares of the leading segments in the industry. In terms of installation type, the transverse leaf spring segment is expected to have the Highest Market Share during the Forecast Period and generate a CAGR of around 6.4% in 2024.

Based on the vehicle type, the Light Commercial Vehicle segment is projected to account for a share of 38.4% in 2024. The analysis would enable potential clients to make effective business decisions for investment purposes.

Transverse Leaf Spring Segment Takes the Lead in Composite Leaf Springs Market Ahead

Segment Value CAGR (2024)
Transverse Leaf Spring (Installation Type) 6.4%

The market for composite leaf springs is dominated by the transversal category, with a CAGR of 5.9% during 2025 - 2035. Around 6.8% CAGR was achieved between 2020 and 2024. In most cases, leaf springs are used in pairs mounted longitudinally (front and back).

However, there is an increasing number of vehicle manufacturers using single transverse-mounted leaf springs. A transverse leaf spring made of composite materials offers weight reduction as well as a reduced number of elements.

For transverse leaf springs, conventional steel elements such as antiroll bar 26 mounts and links, coil springs, and two control arms are eliminated. In addition, the damping of composite structures leads to reduced transmission of vibration noise to adjacent structures making it more reliable than longitudinal leaf springs.

Light Commercial Vehicle sector is expected to have the Highest Market Share during the Forecast Period

Segment Value Share (2024)
Light Commercial Vehicle (Vehicle Type) 38.4%

The Light Commercial Vehicle Dominates the Composite Leaf Springs Market. The market through this category is projected to witness a 5.8% CAGR during the next decade. Leaf springs give a significant amount of support between the vehicle's wheels, axles, and chassis due to the sheer number of composite layers.

The fatigue life of the composite leaf springs increased from 50 thousand times to more than 540 thousand times, while its stiffness was not degraded, which is one of the key factors for its extensive use in light commercial vehicles.

Also because of their close-meshed structure, they can absorb massive vertical stresses, which is why they are mostly utilized in light commercial vehicles. The vertical loading is also dispersed along the length of the leaf spring, rather than abruptly through a small spring and damper, which could result in a concentrated force that is too strong for the

Competition Outlook

The automotive composite leaf springs market is characterized by strong competition, driven by the increasing demand for lightweight, fuel-efficient, and high-performance components in the automotive industry. Leading players in the market are focusing on innovations in material science, manufacturing processes, and the development of advanced composite leaf spring technologies to maintain a competitive edge. These companies are heavily investing in R&D to enhance the strength, durability, and weight-saving properties of composite leaf springs, making them a preferred solution for electric vehicles (EVs) and hybrid vehicles.

Key players like Hendrickson International, Mubea, SGL Carbon, and LiteFlex LLC dominate the market with their advanced offerings, solidifying their position as market leaders through continuous product improvements, strategic partnerships with OEMs, and a strong global presence. Meanwhile, regional players are intensifying competition by offering cost-effective alternatives tailored to specific market needs, particularly in Asia-Pacific and Latin America.

Industry Updates

  • In October 2024, Benteler Automotive launched a new series of automotive composite leaf springs designed specifically for electric vehicle (EV) applications. These innovative composite springs integrate advanced carbon fiber technology, offering significant weight reduction and enhanced strength, which is crucial for improving the range and efficiency of EVs. The new product line focuses on reducing vehicle weight while maintaining performance and durability, addressing the growing need for lightweight, high-performance components in the electric mobility sector.
  • In August 2024, Hendrickson International introduced an innovative lightweight composite leaf spring system for heavy-duty trucks. The new product utilizes a hybrid composite material that combines glass fiber and carbon fiber, optimizing both strength and weight reduction. This system is designed to improve fuel efficiency and reduce wear and tear on truck suspension systems.
  • In July 2024, HyperCo launched an advanced automotive composite leaf spring that incorporates state-of-the-art thermoplastic composites for the high-performance vehicle market. This new spring system is designed to withstand extreme conditions while offering reduced weight and enhanced durability. The thermoplastic composite leaf springs are engineered to provide superior performance under high stress, making them ideal for sports cars and high-performance vehicles.

Leading Automotive Composite Leaf Springs Brands

  • Benteler SGL
  • Hendrickson International
  • HyperCo
  • IFC Composite GmbH
  • LiteFlex, LLC
  • Mubea
  • ARC Suspension
  • FLEX-FORM
  • SGL Carbon
  • Owens Corning
Table of Content
  1. Executive Summary
  2. Industry Introduction, including Taxonomy and Market Definition
  3. Market Trends and Success Factors, including Macro-economic Factors, Market Dynamics, and Recent Industry Developments
  4. Global Market Demand Analysis 2020 to 2024 and Forecast 2025 to 2035, including Historical Analysis and Future Projections
  5. Pricing Analysis
  6. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035
    • Installation Type
    • Process Type
    • Location Type
    • Vehicle Type
  7. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Installation Type
    • Transversal
    • Longitudinal
  8. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Process Type
    • High-Pressure Resin Transfer Molding Process
    • Prepreg Layup Process
    • Others
  9. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Location Type
    • Front Leaf Spring
    • Rear Leaf Spring
  10. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Vehicle Type
    • Passenger Car
    • Light Commercial Vehicle
    • Medium and Heavy-Duty Vehicles
  11. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Region
    • North America
    • Latin America
    • Western Europe
    • Eastern Europe
    • East Asia
    • South Asia Pacific
    • Middle East and Africa
  12. North America Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  13. Latin America Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  14. Western Europe Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  15. Eastern Europe Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  16. East Asia Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  17. South Asia Pacific Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  18. Middle East and Africa Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  19. Sales Forecast 2025 to 2035 by Installation Type, Process Type, Location Type, and Vehicle Type for 30 Countries
  20. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard
  21. Company Profile
    • Benteler SGL
    • Hendrickson International
    • HyperCo
    • IFC Composite GmbH
    • LiteFlex, LLC
    • Mubea
    • ARC Suspension
    • FLEX-FORM
    • SGL Carbon
    • Owens Corning

Key Segments of Market Report

By Installation Type

In terms of installation type, the industry is segmented into transversal and longitudinal

By Process Type

By process type, the industry is segmented into High-Pressure Resin Transfer Molding Process, Prepreg Layup Process and Others

By Location Type

By location type, the industry is segmented into front leaf spring and rear leaf spring

By Vehicle Type

By vehicle type, the industry is segmented into Passenger Car, Light Commercial Vehicle, Medium, and Heavy-Duty Vehicles

By Region

Regions considered in the study are North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia, and the Middle East and Africa.

Frequently Asked Questions

What was the industry value in 2024?

The industry was valued at USD 86.2 Million in 2024

How big is the global Automotive Composite Leaf Springs market?

The industry is set to reach USD 91.5 Million in 2025

At what rate will the global industry value rise through 2035?

The industry value is anticipated to rise at 6.1% CAGR through 2035

What would be the global industry size by 2035?

The industry is anticipated to reach USD 155.8 Million by 2035

Which Country is the Dominant Shareholder in the Automotive Composite Leaf Springs Market?

U.S. accounts for 17.2% of the global Automotive Composite Leaf Springs market revenue share alone.

Which Country has the Highest Growth Potential in the Automotive Composite Leaf Springs Market?

India is predicted to witness the highest CAGR of 5.5% in the Automotive Composite Leaf Springs market.

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