The global demand for automated control system is estimated to be worth USD 32,260.8 million in 2024 and is anticipated to reach a value of USD 77,964.9 million by 2034. Sales are projected to rise at a CAGR of 9.2% over the forecast period between 2024 and 2034. The revenue generated by automated control system in 2023 was USD 29,825.3 million. The industry is predicted to exhibit a Y-o-Y growth of 8.2% in 2024.
This projected growth indicates a value growth of nearly 2.4X from the current value over the study period. The Global Automated Control System market presents an effective solution for enhancing operational efficiency across various industries. As manufacturing and utility management become more complex, gaps in processes are filled through the integration of technology in services.
The change helps to adopt a more environmentally friendly business model in industrial operations whereby energy consumption and resource exploitation are made more efficient. By the use of automated control systems, a business can reduce its negative impacts on the environment while at the same time increasing its productivity and reliability in business operations.
| Attributes | Key Insights |
|---|---|
| Estimated Value (2024) | USD 32,260.8 million |
| Projected Size (2034) | USD 77,964.9 million |
| Value-based CAGR (2024 to 2034) | 9.2% |
Increased emissions of pollutants and other harmful gases into the atmosphere have been one of the targets that control system services have helped to achieve. Some forces can be cited as encouraging the embrace of these technologies, and therefore, encouraging the growth of a more sustainable industrial environment.
The European Union has rolled out measures that encourage the use of automated systems in manufacturing which helps companies cut down on energy use while improving efficiency.
The growing need for novel automated systems is encouraging innovation and exploration of this domain. A case in point is the partnership of Siemens and the University of Cambridge that was publicized in 2023 to develop AI-based predictive maintenance that enhances the performance of equipment.
The goal of this project is to decrease energy consumption and equipment idle times in the scope of industrial processes, thus demonstrating the contribution of automation in achieving sustainability goals.
The use of automated control systems services is increasing in many industries such as oil and gas in which several companies have implemented Programmable Logic Controller (PLC) systems to improve efficiency in operating and controlling their activities. This use increases operational processes and effectiveness thereby reducing resources optimally and trimming down wastages.
The services related to automated control systems have a crucial role in this market and considering the same we have included the services market as well in the report for a holistic market understanding.
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Cost efficiency and flexibility promote the shift towards cloud-based control systems.
The shift to the cloud continues to tilt the balance in the Global Automated Control System market, as elements such as cost and flexibility gain precedence. Many players like Honeywell are venturing into the cloud where industrial processes can be monitored and controlled remotely.
For instance, in 2022, Schneider Electric launched a cloud-based platform named EcoStruxure Automation Expert, enabling businesses to accomplish their operational goals without incurring hefty infrastructure expenditures. This change facilitates the scalability of operations and improves communication among several teams that are spread out globally making it easier for businesses to meet new requirements.
Growing emphasis on cybersecurity in automated control systems services.
The significance of cybersecurity in the domain of automated control system is growing, driven by the threats and challenges of cyber security and data privacy. For instance, the Infocomm Media Development Authority of Singapore rolled out the Cybersecurity Skills Framework in 2022 to enhance the capabilities of the workforce protecting industrial systems.
Many companies such as Honeywell are coming up with cyber security systems focused on industrial control systems, preventing vulnerabilities and bolstering critical infrastructure operations in the region.
Industrial automation demand boosts automated control system.
The surge in the use of industrial automation in heavy industries in Eurasia is contributing to an increase in the provision of automated control systems. These technologies have already been adopted in Russia's mining sector to enhance operational efficiencies and lower costs.
In Turkey, production processes in the steel sector are being improved through the utilization of programmable logic controllers (PLCs). Such changes are allowing companies to streamline processes, cut waste, and increase productivity, thus accelerating the trend toward the application of automated solutions in many industries.
Rising opportunities from automation demand in the global energy sector.
The increasing need for automation in the energy and utilities sector also creates many possibilities for the provision of automated control system in different parts of the world. As an illustration, the project of Honeywell and BP, which includes the deployment of innovative digital technologies for optimization of operations in oil and gas production, is intended to enhance operational efficiency and control emissions.
Siemens has also teamed up with Enel, emphasizing smart grid technologies for energy distribution and management in Italy, which, similarly to the above examples, indicates a drift towards automated systems in energy management sytem across the globe.
Limited digital infrastructure impedes the adoption of automated control systems services.
In emerging Southeast Asian regions, inadequate digital infrastructure restricts the integration of automated control systems. For example, countries like Myanmar and Laos face challenges due to unreliable internet connectivity and limited access to advanced technology.
This lack of foundational support complicates the implementation of efficient automated solutions, hindering industries such as manufacturing and energy from fully realizing the benefits of automation and optimization. Enhanced digital frameworks are essential for progress in these sectors.
The automated control system recorded a CAGR of 3.6% during the historical period between 2019 and 2023. The growth of automated control system was positive as it reached a value of USD 29,825.3 million in 2023 from USD 25,905.5 million in 2019.
The COVID-19 pandemic led to a sharp decline in industrial activity, affecting the adoption of automated control systems across multiple sectors. In 2020, many companies, particularly in manufacturing and energy, experienced project delays and budget cuts, resulting in reduced investments in automation technologies. However, as restrictions eased and operations resumed in 2021, businesses began focusing on improving operational efficiency and digital transformation.
Between 2024 and 2034, an expected surge in automation initiatives will drive growth in automated control system. For example, manufacturers are prioritizing upgrades to their systems to enhance productivity and cut costs. The focus on sustainability is pushing companies to adopt energy-efficient solutions, like advanced process control systems that optimize resource use and minimize waste.
Technological advancements will be essential for meeting evolving industry demands. Companies like Honeywell and Siemens are leading the way by integrating artificial intelligence and IoT capabilities into their automated systems. This integration is expected to enhance performance and reliability, enabling organizations to comply with stricter environmental regulations while achieving significant operational improvements.
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Tier-1 companies account for around 35-40% of the overall market with a product revenue from the automated control system market of more than USD 40 million. Tier-1 manufacturers include ABB, Schneider Electric, Mitsubishi Electric, and other players.
Tier-2 and other companies such as Fuji Electric Co., Ltd., Omron Corporation, Advantech Co., Ltd., Sartorius, and other players are projected to account for 60-65% of the overall market with the estimated revenue under the range of USD 40 million through the sales of automated control system.
The automated control system market is a slightly consolidated market with a small number of players holding the majority of shares in the market. Key market participants account for about 35-40% of the industry share.
The section below covers the industry analysis for automated control system in different countries. The demand analysis on key countries in several regions of the globe, including North America, Latin America, East Asia, South Asia Pacific, Western Europe, Eastern Europe, Middle East, and Africa is provided. This data helps investors to keenly observe and go through the recent trends and examine them in an ordered manner.
| Countries | Value CAGR (2024 to 2034) |
|---|---|
| UK | 9.8% |
| Russia | 9.3% |
| India | 9.0% |
| The USA | 8.2% |
| China | 7.6% |
The sale of automated control system in China is projected to reach USD 13,248.5 million and is estimated to grow at a 7.6% CAGR by 2034. China’s rapid shift toward smart manufacturing is fueling the adoption of automated control systems across various industries. Companies like Siemens and Honeywell are at the forefront, offering tailored SCADA and PLC solutions to enhance productivity.
For instance, in 2023, Siemens partnered with the China National Chemical Engineering Group to deploy an advanced automated control system in a large-scale chemical plant, improving efficiency and real-time data tracking.
Manufacturing plants, energy utilities, and infrastructure constructions are the main users. Both large enterprises and small and medium enterprises are deploying these systems to enhance production processes and reduce idle time. In the energy industry, automated control systems are utilized by State Grid Corporation of China, among others, to facilitate a shift in grid management.
The "Made in China 2025" strategic policy is focused on advancing the development of industrial automation and intelligent technologies integration into other industries.
The sales in the USA are projected to reach USD 7,150.8 million by 2034. Over the forecast period, demand for automated control system in the aviation industry within the USA is predicted to grow at an 8.2% CAGR.
Industries in the United States are progressively embracing automated control systems as the trends shift to digitalization. Leading entities such as Rockwell Automation and Schneider Electric have been coming up with solutions geared toward improving productivity and management. For instance, in 2023 Rockwell Automation collaborated with a food and drink producer to develop an automated control system targeting production waste reduction.
This trend has been caused by what a competitive business world requires in terms of productivity and making objective assessments with the aid of relevant external data. The rise of the Internet of Things (IoT) allows manufacturers to gather real-time data, enabling better monitoring and predictive maintenance.
In the energy sector, utilities such as NextEra Energy are employing automated control systems to improve grid reliability and integrate renewable energy sources effectively.
The sale of automated control system in the UK is projected to reach USD 1,997.0 million and grow at a CAGR of 9.8% by 2034. The usage of automated control systems in the United Kingdom has been on the rise owing to regulatory obligations and innovative aspects. Companies such as Siemens and Honeywell are offering solutions that improve operational performance as well as comply with the respective regulatory requirements.
For example, in 2023, Siemens worked with a water treatment plant and implemented a control system that optimized specific operations while controlling environmental concerns.
This growth is also supported by the fact that industries are now under pressure to comply with the changing regulatory landscape in areas such as pharmaceuticals, food safety, and environmental protection.
To protect the product and to sustain the environment, the government of the UK has put in place strict rules and policies concerning a regulated technology which in effect provides for real-time monitoring of sources of compliance. In addition, businesses are integrating automation technologies for competitive advantage with one automaker incorporating such systems to enhance production and ease electric vehicle development.
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The section explains the growth trajectories of the leading segments in the industry. In terms of technology type, the Programmable Logic Controllers (PLC) technology type will likely dominate and generate a share of around 28.0% in 2024.
Based on the deployment mode type, the on-premises deployment mode is projected to hold a major share of 62.3% in 2024. The analysis would enable potential clients to make effective business decisions for investment purposes.
| Segment | Programmable Logic Controllers (PLC) (Technology Type) |
|---|---|
| Value Share (2024) | 28.0% |
Programmable Logic Controllers (PLCs) have gained strong adoption in automated control systems due to their unmatched flexibility, reliability, and cost efficiency. These systems are designed to handle complex industrial processes and can be easily customized to suit different applications, making them ideal for industries such as manufacturing, oil and gas, and energy.
PLCs are also known for their robustness, capable of operating in harsh environments with minimal maintenance. Their ability to integrate with other technologies like SCADA and HMI further enhances process monitoring and control. Additionally, the cost-effective nature of PLCs, combined with their scalability, enables businesses to improve operational efficiency without extensive financial investment, driving widespread use across various sectors globally.
| Segment | On-premises (Deployment Mode Type) |
|---|---|
| Value Share (2024) | 62.3% |
On-premises deployment is widely adopted in automated control systems due to its enhanced control, security, and customization capabilities. Many industries, such as oil and gas, manufacturing, and energy, rely on this deployment mode to keep sensitive data within their infrastructure, ensuring compliance with strict regulatory requirements. It also allows organizations to tailor the system to their specific needs without relying on third-party servers.
In 2023, a leading automotive manufacturer in Germany implemented an on-premises control system to enhance its production line efficiency while maintaining full control over data access and integration. The preference for on-premises solutions continues to grow in sectors that prioritize data protection, allowing companies to maintain system integrity and reliability while reducing risks associated with cloud-based vulnerabilities.
Technological advancements enhance performance and reduce operational strain in Global Automated Control System. The integration of smart technology enables real-time monitoring and data analysis, improving efficiency across industries such as manufacturing and energy.
Companies are developing optimized SCADA platforms to streamline processes, which boosts service quality and customer satisfaction. As artificial intelligence and IoT evolve, the sector will adapt to meet changing demands, ensuring organizations remain competitive and aligned with operational objectives.
Recent Industry Developments
The Technology segment is further categorized into Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMIs), Supervisory Control and Data Acquisition (SCADA), and Advanced Process Control (APC).
The Offering Type segment is classified into Software and Services.
The Deployment Type segment is categorized into Cloud Based, On-premises, and Hybrid.
The End Use Industry segment is categorized into Manufacturing, Energy & Utilities, Oil & Gas, Chemical & Petrochemical, and Transportation & Logistics.
Regions considered in the study include North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia & Pacific, and the Middle East and Africa.
The automated control system used in automobiles was valued at USD 29,825.3 million in 2023.
The demand for automated control system is set to reach USD 32,260.8 million in 2024.
Increasing industrial automation adoption in heavy industries to drive the demand for automated control system during the forecast period.
The automated control system demand is projected to reach USD 77,964.9 million by 2034.
Supervisory Control and Data Acquisition (SCADA) in automated control system is expected to lead during the forecast period.
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Automated Control System Market
