Aseptic Processing Market

Aseptic Processing Market Outlook (2023 to 2033)

The global aseptic processing market size is anticipated to reach US$ 158,571 million by 2033. It is likely to cross a valuation of around US$ 83,124 million in 2023. The market is projected to witness a CAGR of about 6.7% in the next ten years from 2023 to 2033.

An aseptic processing facility has hygienic places where the air resource and equipment are regulated to control infectious contamination. Products are processed and packed without further contamination.

To achieve the essential air quality level, one should properly clean the air in defined areas of an aseptic processing facility. One of the principal benefits of going aseptic is producing the best quality foodstuff & beverages or pharma-packed goods that are shelf stable for long period under normal storage conditions.

Metal, paperboard, glass, and plastic are all acceptable packing materials for aseptic processing. These components are frequently used to form containers, holders, jars, and other hygienic bundles.

Due to its varied uses an innovative visual appeal, plastic is one of the most important substances for aseptic processing. Aseptic processing has numerous outstanding benefits, including extended shelf life, environmental friendliness, adherence to product nature, and lack of additives, which benefit the global aseptic processing market.

Owing to the increasing consumption of dairy products and other ready-to-drink beverages around the world, the food & beverage industry is a key factor driving the global aseptic processing industry. The marketplace would also expand significantly due to macroeconomic factors such as expanding urbanization, increasing additional cash, and investments by developing countries.

Due to the surging popularity of new injectable treatments based on biotechnology, significant developments in the pharma industry will create a ground-breaking innovation for the global market. Interest in aseptic processing gear is mainly driven by technological improvements in the sterile medicine processing sector.

Aseptic processing equipment is gaining enormous respect in every important end-use business as it is designed to reduce the exposure of sterile things to the prospective contamination threat of assembling activities. Each of these key influencing factors is likely to fuel the market by 2033.

High assembly costs might limit the aseptic processing industry expansion. Urgent requirements for cutting-edge mechanical hardware could also obstruct growth in the global marketplace.

Future Market Insights (FMI) has identified East Asia to hold most of the share in the market. Europe and South Asia & Pacific are expected to create futuristic opportunities with a considerable growth rate. East Asia is likely to hold more than 30% of the value share by 2033.

2018 to 2022 Aseptic Processing Market Outlook Compared to Demand/Sales Forecast for/from 2023 to 2033

The global aseptic processing market exhibited decent growth at a CAGR of about 4.4% between 2018 and 2022. In 2018, the market was estimated to be worth more than US$ 63,222 million.

Significant changes in the industry over the past century have been attributed to a variety of factors. These include changing regulations and the need to develop drugs & devices more quickly and affordably. The proliferation of contemporary technologies and high demand for specialized & adaptable solutions to meet the needs of various players in sterile production would also push sales.

Aseptic processing use grew rapidly in the historical period due to the emergence of new pharmaceutical firms. Technical advancements in the packaging industry have also contributed significantly to the market's current flourishing state in addition to growth-promoting factors.

According to Future Market Insights (FMI), the market is expected to expand with a 6.7% CAGR through 2033. It is projected to flourish by 1.9x in 2033, as compared to 2023.

Top Aseptic Processing Market Trends Listed by Future Market Insights (FMI)

• As demand for sterile products in the pharmaceutical, biotech, and food industries increases, aseptic processing becomes more important.
• Aseptic processing allows companies to produce sterile products efficiently and with high quality.
• Increasing demand for ready-to-use products is further creating an exponential need for sterilization processes in industries to provide durable and high-quality products.
• Ready-to-use products such as pre-filled beverages have become increasingly popular across the world, thereby creating a surging need for sterilized packages.
• Rising demand for personalized medicines and online delivery of medicines is likely to boost the need for sterile packaging.
• It would hence create significant demand for aseptic processing across numerous industries.
• Aseptic processing is in high demand across the food & beverage industry due to evolving rules for consumer product manufacturing.
• Manufacturers are continuously under pressure to deliver high-quality and sterile packaging containers to end users.
• It is a result of shifting regulatory frameworks from national and international governments.
• Growing environmental awareness and concerns about sustainability have prompted a number of businesses in the packaging sector to search for alternatives.
• These alternatives are not only inexpensive and perform similarly to conventional products, but are also environmentally benign.
• Players in the sterile medical packaging market are concentrating on creating packaging options with uncompromising integrity at more affordable prices.

Nikhil Kaitwade

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Which Factors are Pushing Aseptic Processing Manufacturers to Compete?

• Aseptic carton packaging is gaining significant momentum due to several advantages such as environmentally friendly process, extended shelf life, and no use of preservatives.
• Aseptic carton packaging also helps the user save on energy costs.
• Aseptic cartons are perfect for consumption when travelling as they are portable, simple to handle, and able to be stored at ambient temperature.
• As compared to other types of packaging, aseptic cartons have a longer shelf life, allowing customers to stock up on their preferred products without worrying about them going bad.
• As it offers a high level of protection for food & beverage products, aseptic carton packaging is gaining popularity.
• Aseptic containers can extend the shelf life of products and prevent bacterial contamination.
• They are hence considered to be perfect for goods such as juices and dairy products, which are susceptible to contamination.
• A crucial trend gaining traction in the global market is the creation of packaging with a reduced carbon footprint.
• Aseptic packaging has a low carbon footprint.
• It is also known as sustainable packaging, and it uses chemical-free, organic, and bio-based materials to minimize waste and its negative effects on the environment.
• The development of low-carbon-footprint materials for product packaging has increased as a result of rising pollution brought on by increasing industrial activities.
• Sustainable aseptic packaging is a key area of emphasis for leading firms in order to draw clients and increase sales.

Country-wise Insights

What makes the USA a Prominent Hub for Aseptic Manufacturing Process?

Demand for Pharmaceutical Aseptic Processing to Surge in the USA

North America is expected to elevate at 5.9% CAGR in the next ten years. The USA is predicted to expand by 1.74x by 2033. The country holds around 4/5th of the North American market share.

The USA is considered to be one of the largest markets for pharmaceuticals. It is due to the country’s sizable pharmaceutical production base and capacity for technological advancements in pharmaceutical packaging.

The USA is a significant contributor to pharmaceutical and medical research & development. The pharmaceutical and healthcare sector is predicted to broaden prominently over the forecast period.

Opportunities with heat-sensitive enhanced intravenous and infusion therapies, as well as trends toward injectable drug self-administration for chronic illnesses, are anticipated to make a substantial contribution. It is expected that demand for all goods used in pharmaceutical manufacturing will be high.

However, refillable syringes are anticipated to do so at a fast rate. Hence, the USA market is expected to increase steadily over the forecast period and hold its dominance.

What is the Outlook for Aseptic Processing Companies in China?

Rising Dairy Product Imports in China to Bolster Need for Aseptic Processing Training

China's aseptic processing market is anticipated to expand at a sizable CAGR of 6.7% over the forecast period. The country is projected to increase by 1.9x by the end of 2033.

China has one of the most flourishing pharmaceutical manufacturing sectors with quick growth rates. It is owing to the broad use of technology and growing concerns about product safety and shelf life.

The USA Department of Agriculture (USDA) predicts rising demand for imported dairy products across China. Local firms can benefit from this situation. The country’s retaliatory tariffs on American dairy products are anticipated to make it more difficult for American dairy corporations to do so.

The China government has also invested money in aseptic packing machinery research & development. Rising production of aseptic packing machines for paper boxes, plastic cups, and equipment & packaging materials for ultra-high temperature sterilization would augment sales. Guangdong, Beijing, Shanghai, Wenzhou, and Ningbo are among the locations where these are manufactured.

Tetra Pak still sees a lot of potential in the China market. The rise of rivals in the country focused on pharmaceutical production has reduced Tetra Pak's market position in China. This will increase demand for aseptic processing, resulting in a 6.7% CAGR by the end of 2033.

Why is the Demand for Aseptic Processing Increasing in India?

High Demand for Alcoholic Beverages in India to Bolster Requirement for Aseptic Process Guidelines

Several large-scale firms have made the assumption that India's environment will undoubtedly cause them to export more sterile goods, including PepsiCo. The introduction of competition in this stage can be advantageous for the aseptic processing industry.

The growing need for aseptic processing might benefit from the expansion of the pharmaceutical export business. Uflex Limited, for instance, offers a variety of packaging films, including flexible packaging, packaging for hygienic liquids, chemicals, engineering, and more.

Juices, alcoholic beverages, and other liquid products are packaged in sterile containers known as Asept. The company, which has its headquarters in Gujarat, India, exports its goods to consumers in 140 countries. As a result, by the end of 2033, the Indian market is predicted to surpass revenues of US$ 12,570 million.

Category-wise Insights

Which Type of Aseptic Processing has the most potential for Growth?

Aseptic Packaging to Witness Surging Demand Amid Need from Beverage Industry

By type, the aseptic packaging segment holds a dominant share in the market. Aseptic processing includes sterilization of the packages. It also includes sealing the carton under sterile conditions without the product being re-infected by microorganisms.

It is capable of enhancing the shelf life of products without adding any perspectives. Hence, a shift toward aseptic packaging from conventional products is projected to be witnessed. It is attributed to the need to bring substantial efficiency benefits for the beverage industry and food safety to consumers.

Rising per capita expenditure on ready-to-eat food & drinks as a result of the increased working population has gradually surged in recent years. Hence, the segment is expected to create an absolute dollar opportunity of US$ 61,037 million between 2023 and 2033.

Which is the Leading Application of Aseptic Processing Worldwide?

Need for Aseptic Filling to Expand among Food & Beverage Companies Globally

According to Future Market Insights (FMI), by application, the food & beverages category accounts for more than 56% of the global market share in terms of value. This industry is enormous and includes all types of food & beverage categories.

Bakery & confectionery, dairy & beverage products, poultry & seafood, convenience foods, fruit & vegetables, and fruit juices are a few examples. Applications in the food & beverage industry are anticipated to drive the market.

Aseptic processing is also used to pack organic foods and vegetables into sterile containers. The growing importance of usability lengthening and the increasing propensity of producers for aseptic processing is expected to fuel the market. The food & beverages segment is expected to generate an absolute dollar potential of more than US$ 40,066 million between 2023 and 2033.

Competitive Landscape

In order to increase their production in local markets and seize new growth prospects, businesses are investing heavily. They place a lot of emphasis on offering Internet of things-integrated solutions.

They are aiming to specifically provide novel solutions for process monitoring, preventive maintenance, and lights-out production capability. A few other key players are engaged in agreements with distributors.

Collaborations and joint ventures of manufacturers with regional distributors & suppliers might gain prominence worldwide. They are also focusing on the expansion of their service offerings, which can improve adoption and services in the global market.

For instance,

• In August 2022, the new APV aseptic quick recovery system was introduced by SPX Flow. The most recent technology is utilized, including pressurization and steam barriers. This concept gives milk and organic processing a sustainable way to boost output, cut waste, and produce a lot of products.
• In January 2023, Amcor announced that it has entered into an agreement to acquire Shanghai-based MDK. It will strengthen Amcor’s leadership in the Asia Pacific medical packaging segment.

Scope of Report

Aseptic Processing Market Outlook by Category

By Type:

• Processing
  • Centrifuges & Separation Equipment
  • Spray Dryers
  • Homogenizers
  • Heat Exchangers
  • Ultra High Temperature Treatment (UHT)
• Packaging
  • Cartons
  • Bags & Pouches
  • Vials & Ampoules
  • Pre-filled Syringes
  • Bottles & Cans
  • Others (Trays, Bag-in-box Packaging)

By Material:

• Paper and Paperboard
• Plastics
• Metal
• Glass

By Application:

• Food and Beverages
  • Bakery & Confectionery
  • Dairy & Beverages
  • Poultry, Seafood & Meat Products
  • Convenience Food
  • Fruits & Vegetables
  • Fruit Juices
• Industrial
  • Pharmaceuticals
  • Cosmetics

By Region:

• North America
• Latin America
• Europe
• East Asia
• South Asia Pacific
• Middle East and Africa