Aircraft Refurbishing Market Outlook (2024 to 2034)

Ongoing aircraft refurbishing market trends hold the potential for reaching a worth of USD 8,694.18 million by 2034. According to the estimates, the market analysis indicates a 5.82% CAGR until 2034. In 2024, the aircraft refurbishing market size is valued at USD 4,938.26 million.

Attributes Details
Aircraft Refurbishing Market Size, 2023 USD 4,669.02 million
Aircraft Refurbishing Market Size, 2024 USD 4,938.26 million
Aircraft Refurbishing Market Size, 2034 USD 8,694.18 million
Value CAGR (2024 to 2034) 5.82%

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Key Market Highlights

Businesses make Investments in Next-generation Technologies for Aircraft Upgrades

Aircraft refurbishing firms are adopting next-gen technology like autonomous capabilities and smart flight deck systems in older aircraft. Retrofitting older airplanes with new technology helps in maintaining fleet efficiency. Whether upgrading to modern aviation systems or introducing predictive maintenance solutions, these improvements can increase safety and operational efficiency. Investing in next-generation technology helps save maintenance costs and improves aircraft performance.

As a recent development to support this trend, Thales secured the contract to retrofit Air India’s 777 and 787 IFEs in February 2024. The contract is worth USD 400 million and is intended to make these old aircraft as good as new. This is possible by incorporating an extensive range of flight entertainment and safety technologies.

Expansion in Developing Regions Offers Opportunities

Aviation industry expansion in developing regions like the Middle East and Asia-Pacific creates opportunities. Increased demand for air travel and rising disposable incomes in these regions are fueling fleet modernization and refurbishment investments. Aircraft refurbishment businesses can broaden their consumer base and seize opportunities for long-term success by entering these expanding areas.

For instance, the number of operational airports in India have doubled from 74 in 2014 to 148 in April 2023. the government has allocated about USD 11 billion to construct new airports and renovate existing one. Indian government aims of having nearly operational 200 airports throughout India in five years.

Opportunities for aircraft refurbishment firms arise from such endeavors. Additionally, Latin America’s aviation industry is expanding rapidly and is just behind the Middle East and Africa. Economic growth in these regions bolsters market’s growth prospects.

Green Aviation Projects Boosts Demand for Aircraft Refurbishing

Governments across the world are emphasizing sustainability. Airlines are facing pressure to operate more responsibly as environmental concerns grow. In addition to lowering fuel consumption and emissions, refurbishing aircraft with eco-friendly materials and energy-saving equipment improves the airline's standing as an ecologically conscious operator. This appeals to an increasing number of ecologically concerned flyers who emphasize sustainability.

Several businesses are researching and exploring ways to curb environmental issues. To solve this, Britten-Norman, the makers of the recognizable Islander aircraft, and Cranfield Aerospace Solutions (CAeS), the leaders in hydrogen-electric fuel cell propulsion technology, have signed a Heads of Terms agreement. The agreement aims to create history's first fully integrated, zero-emission sub-regional aircraft, which will go into service in 2026.

Aircraft Refurbishing Market Trends Analysis

Trends
  • There is a high demand for cabin modifications and customization to improve passenger comfort and pleasure.
  • Regulatory requirements for security, safety, and compliance continue to grow, necessitating aircraft refurbishment to meet current standards.
  • The business aviation industry is expanding rapidly, driven by rising corporate travel demands and the advent of partial ownership and charter services.
  • Aircraft refurbishing projects increasingly embrace sustainable partnerships and circular economy strategies to reduce waste and environmental effects.
  • The demand for modular cabin furnishings and adaptable seating layouts in airplane refurbishing is rising.
Opportunities
  • Refurbishment businesses can capitalize on VIP services and luxury travel experiences to deliver tailored and special airplane interiors to high-net-worth individuals and corporate clients.
  • For airplane refurbishing firms, collaborating with other industry players, including airlines, leasing companies, OEMs, and technology suppliers, can present additional new development resources.
  • Introducing new materials and technology, including sustainable materials, 3D printing, and advanced composites, can revolutionize the industry.
  • The emergence of electric and hybrid aircraft offers businesses opportunities to add alternative propulsion systems to older aircraft.
  • There is a high demand for air ambulance services and medical transport, which presents opportunities for aircraft refurbishing firms to focus on upgrading aircraft for medical purposes.

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Category-wise Insights

Retrofit Continues to be the Leading Fitting Type in the Market

Segment Retrofit (Fitting Type)
Value Share (2024) 66.00%

Based on the fitting type, the retrofit segment holds 66.00% of aircraft refurbishing market shares in 2024. Due to supply chain interruptions, delays in the delivery of new aircraft, and a surge in air travel, retrofitting is becoming more necessary to grow and optimize fleets swiftly.

While waiting for the delivery of new aircraft, retrofitting provides a prompt way to satisfy market demand and deal with capacity issues.

By using fewer resources and having less environmental effect than producing new airplanes, retrofitting older aircraft helps achieve sustainability goals.

Operators can improve fuel economy, cut emissions, and encourage environmental responsibility in aviation by renovating and retrofitting older aircraft with environmentally friendly materials, energy-efficient systems, and updated components.

Narrow Body Aircraft Dominates as the Leading Aircraft Type

Segment Narrow Body Aircraft (Aircraft Type)
Value Share (2024) 58.60%

Based on aircraft type, the narrow body aircraft segment captured 58.60% of aircraft refurbishing market shares in 2024. Because of their flexibility in operation and lower acquisition cost, narrow-body aircraft are usually preferred by new and growing airlines.

Airlines can enter new markets, extend their route networks, and boost frequencies by refurbishing their narrow-body aircraft without taking on the substantial financial risk of purchasing brand-new aircraft. This facilitates market entrance and expansion potential.

The aviation sector experiences intense rivalry, especially between low-cost and regional airlines, boosting narrow-body aircraft refurbishment. Airlines are investing in amenities, modernization projects, and upgraded cabins for their narrow-body fleets to set themselves apart from the competition, improve the customer experience, and gain a competitive advantage.

Country-wise Insights

Countries Value CAGR (2024 to 2034)
United States 5.40%
Germany 5.70%
Japan 5.30%
China 7.20%
India 6.80%

Growing Demand for Business Aviation Fuels Market Growth in the United States

The demand for aircraft refurbishing in the United States is anticipated to rise at a 5.40% CAGR through 2034. Private jets and executive aircraft are used for transportation by businesses, high-net-worth individuals, and charter operators, making the United States a substantial business aviation market.

Refurbishment services are becoming increasingly vital to maintaining and modifying these aircraft to the highest standards as the demand for business aviation rises. In order to meet this need, American aircraft refurbishment businesses provide specialized services for business jets and executive aircraft, which propels this industry.

The United States military regularly refurbishes and updates its aircraft fleet to maintain readiness, enhance capabilities, and prolong service life. Aircraft refurbishment firms in the United States often bag attractive contracts from the Department of Defense to renovate military aircraft, such as fighter jets, transport planes, and helicopters.

These contracts provide a consistent stream of finances and expertise to the aircraft refurbishment industry, promoting growth and innovation.

Presence of OEMs and Supplier Network Bolster Market Expansion in Germany

The aircraft refurbishing market growth in Germany is estimated at a 5.70% CAGR through 2034. Germany features a strong network of aerospace suppliers and subcontractors, as well as a number of top aircraft OEMs, including Airbus and Dassault Aviation.

The existence of these original equipment manufacturers and suppliers gives German aircraft refurbishing firms access to a large variety of parts, supplies, and knowledge, which streamlines the supply chain and optimizes the refurbishment process. Due to the significant OEM presence, the German airplane refurbishment industry benefits from partnership prospects and market development.

Rising Demand for Regional Connectivity Amplifies Demand in Japan

The demand for aircraft refurbishing in Japan is predicted to rise at a 5.30% CAGR through 2034. Japan's domestic and regional air travel markets are steadily expanding due to rising demand for regional connections, particularly in locations with few land transportation choices.

As airlines strive to maximize fleet operations and improve passenger experiences on regional routes, there is an increasing need for aircraft refurbishment services to upgrade and modernize current regional aircraft, such as turboprops and regional jets.

This tendency propels demand in Japan as refurbishment businesses meet the specialized requirements of regional airlines and operators aiming to increase efficiency, comfort, and competitiveness in the regional aviation sector.

Surge in Aircraft Maintenance, Repair, and Overhaul (MRO) Services Boosts Growth in China

The aircraft refurbishing market growth in China is estimated at a 7.20% CAGR through 2034. A greater need for aircraft maintenance, repair, and overhaul (MRO) services stems from China's developing commercial aviation sector, which supports the country's airlines' rising commercial aircraft fleet.

There is a rising demand for aircraft refurbishing services to replace and renovate aircraft interiors, avionics systems, and components as airlines want to minimize maintenance costs, extend the life of their aircraft, and comply with strict safety and regulatory standards.

As refurbishing businesses take advantage of MRO services in the commercial aviation industry, this trend propels market development in China.

Increase in Low-cost Carrier Adoption Catalyzes Demand in India

The demand for aircraft refurbishing in India is anticipated to rise at a 6.80% CAGR through 2034. Low-cost carriers (LCCs) serve the expanding middle class and are in high demand in India's aviation industry.

These airlines fly short- to medium-haul routes using a sizable fleet of narrow-body aircraft. Aircraft refurbishment services are booming as low-cost carriers (LCCs) strive to stay profitable and competitive by updating and modernizing their cabin furnishings, seating arrangements, and amenities to improve customer experience and set their brand apart.

This trend propels market development in India as refurbishing businesses meet the demands of budget-conscious tourists and low-cost carriers looking for affordable ways to restore their aircraft fleets.

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Competitive Landscape

The aircraft refurbishing market is intensely competitive, with large competitors such as Lufthansa Technik AG and ST Aerospace dominating due to to their global presence and complete services. Smaller niche businesses emerge, providing specialized knowledge in luxury interiors or military aircraft restoration.

Technological innovation, regulatory compliance, and consumer preferences change the environment, with firms investing in R&D, conforming to standards, and providing bespoke solutions to achieve a competitive advantage. Strategic partnerships and alliances boost competitive positions while also promoting market innovation and growth.

Recent Developments

  • In February 2024, Bristow Group Inc., the world's leading provider of innovative and sustainable vertical flight solutions, announced signing a deal with Leonardo for ten AW189 super medium helicopters, with the option to acquire an additional ten AW189 helicopters. The new AW189 helicopters will serve both offshore transport and search and rescue (SAR) duties.
  • In October 2023, VistaJet launched the VistaJet Wellness Program in four continents and over 20 disciplines for its flyers.

Key Players in the Aircraft Refurbishing Marketa

  • Lufthansa Technik AG
  • ST Aerospace
  • HAECO Group
  • GKN Aerospace Services Limited
  • SR Technics
  • Jet Aviation
  • Duncan Aviation
  • Bombardier Aerospace
  • Embraer Executive Jets
  • Dassault Falcon Jet

Key Coverage in the Aircraft Refurbishing Market Report

  • Adjacent Study on Aircraft Interior Refurbishment and Repair Market, Aircraft Refurbishing Professional Industry, and the Aircraft MRO Market
  • Top 3 Trends in Aircraft Refurbishing Market
  • Insights into the Aircraft Refurbishing Revolution
  • Top Aircraft Refurbishing Market Manufacturers
Table of Content
  • 1. Executive Summary
  • 2. Market Overview
  • 3. Market Background
  • 4. Global Market Analysis 2019 to 2023 and Forecast, 2024 to 2034
  • 5. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Fitting
    • 5.1. Retrofit
    • 5.2. IFES & Lighting
    • 5.3. Passenger Seats
  • 6. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Aircraft Type
    • 6.1. Large Body Aircraft
    • 6.2. Wide Body Aircraft
    • 6.3. Narrow Body Aircraft
  • 7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Refurbishing Type
    • 7.1. VIP Cabin Refurbishing
    • 7.2. Commercial Cabin Refurbishing
  • 8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Region
    • 8.1. North America
    • 8.2. Latin America
    • 8.3. Western Europe
    • 8.4. Eastern Europe
    • 8.5. South Asia and Pacific
    • 8.6. East Asia
    • 8.7. Middle East and Africa
  • 9. North America Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 10. Latin America Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 11. Western Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 12. Eastern Europe Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 13. South Asia and Pacific Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 14. East Asia Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 15. Middle East and Africa Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Country
  • 16. Key Countries Market Analysis
  • 17. Market Structure Analysis
  • 18. Competition Analysis
    • 18.1. Jet Aviation AG
    • 18.2. Lufthansa Technik AG
    • 18.3. Sabreliner Aviation LLC
    • 18.4. Raytheon Technologies
    • 18.5. SIA Engineering Co. Ltd
    • 18.6. Rose Aircraft Services
    • 18.7. Safran SA
    • 18.8. Nextant Aerospace
    • 18.9. AFI KLM E&M
    • 18.10. Hong Kong Aircraft Engineering Co. Ltd.
    • 18.11. Jamco America Inc.
  • 19. Assumptions & Acronyms Used
  • 20. Research Methodology

Aircraft Refurbishing Market Segmentation

By Fitting Type:

  • Retrofit
  • IFES & Lighting
  • Passenger Seats

By Aircraft Type:

  • Large Body Aircraft
  • Wide Body Aircraft
  • Narrow Body Aircraft

By Refurbishing Type:

  • VIP Cabin Refurbishing
  • Commercial Cabin Refurbishing

By Region:

  • North America
  • Latin America
  • Western Europe
  • Eastern Europe
  • Asia Pacific (APAC)
  • Middle East & Africa (MEA)
  • Japan

Frequently Asked Questions

What is Aircraft Refurbishing Market Worth?

The aircraft refurbishing market is valued at USD 4,938.26 million in 2024.

What is the Projected CAGR of the Aircraft Refurbishing Market?

The aircraft refurbishing market size is estimated to increase at a 5.82% CAGR through 2034.

What is the Future Stance for the Aircraft Refurbishing Market?

The aircraft refurbishing market is expected to be worth USD 8,694.18 million by 2034.

Which is the Preferred Fitting Type in the Aircraft Refurbishing Market?

Retrofit is highly preferred in the market.

Which Country is Rising at a Higher CAGR in the Aircraft Refurbishing Market?

The Chinese aircraft refurbishing market is predicted to expand at a 7.20% CAGR through 2034.

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